ar4910p7284oli

Remove/install front exhaust system

ประเภท ar · หัวข้อ 49.10 · เวอร์ชัน 0100 · 2018-09-26

ใช้กับ: Engine 654 in model 205

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กลุ่มฟังก์ชัน 1 Engine › 49 Exhaust system, exhaust gas cleaning › 49.10 Exhaust pipes, catalytic converter, mufflers — ซีรีส์ 205 · ซีรีส์ 654

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.41 Manifold/pipe/muffler/exhaust gas hose — ซีรีส์ 205 · ซีรีส์ 654

AR49.10-P-7284OLI

Remove/install front exhaust system

06.09.2018

Engine

654 in model 205

Remove/install front exhaust system

P49.10-3300-08

Shown on engine 654 without code M014 (Engine uprated)

1

Front exhaust system

5

Clip

2

Clip

6

Decoupling element

3

Bolts

M16/57

Exhaust flap controller

4

Elastomer bearing

Remove/install front exhaust system

 Shown on engine 654 with code M014 (Uprated engine)

12

Bracket

13

Bracket

P49.10-3299-11

Warning

Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust.

Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area.

AS49.00-Z-0001-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Remove/install

1

Remove center and lower rear engine compartment linings.

AR61.20-P-1105LW

Installation: Only install center and rear lower rear engine compartment paneling again after leak test.

2

Release and disconnect electrical connector of exhaust gas flap controller (M16/57).

3

Remove NOx sensor downstream of SCR catalytic converter (N37/8b1) from front exhaust system (1).

AR49.20-P-2062OLI

4

Support front exhaust system  (1).

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

5

Open clamp (5).

Installation: Replace the clamp (5).

Clamp, connecting point for front of exhaust system to rear of exhaust system

*BA49.10-P-1005-02H

6

Open clamp (2).

Installation: Replace clamp (2) and seal.

Clamp to diesel particulate filter and front exhaust system

*BA49.10-P-1003-02H

7

Remove front exhaust system (1) from elastomer bearings (4).

Installation: Wet elastomer bearings (4) with lubricant.

Lubricant, rubber assembly 1 l

*BR00.45-Z-1010-06A

8

Remove bracket (12).

Engine 654 in model 205
with code M014 (Engine uprated)

M81

*BA00.10-P-1004-04A

9

Remove screws (3) and remove front exhaust system (1).

Installation: Replace screw/bolt (3).

Bolt, bracket for decoupling element to body/exhaust system at front

*BA49.10-P-1011-02H

10

Transfer bracket (13).

Engine 654 in model 205
with code M014 (Engine uprated)
When replacing front exhaust system (1).

M81

*BA00.10-P-1004-04A

11

Transfer exhaust gas flap controller (M16/57).

When replacing front exhaust system (1).

AR14.20-P-1035OLI

Check

12

Check elastomer bearings (4) and decoupling element (6) for wear and damage.

If complaints are present,

replace elastomer bearings (4) and/or decoupling element (6).

Nut, decoupling element for front exhaust system to bracket

*BA49.10-P-1012-02H

Clean

13

Remove combustion and corrosion residue at connecting points.

14

Install in the reverse order.

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

15

Perform engine test run and check front exhaust system (1) for leaks.

16

Install center and lower rear engine compartment lining.

AR61.20-P-1105LW

Metric screws/bolts and nuts as per MBN 10 105, 10 143

Number

Designation

8.8

10.9

BA00.10-P-1004-04A

M81

Nm

23

33

Exhaust system

Number

Designation

Model 205 with engine 654

BA49.10-P-1003-02H

Clamp to diesel particulate filter and front exhaust system

Nm

14

Exhaust system

Number

Designation

Model 205 with engine 654

BA49.10-P-1005-02H

Clamp, connecting point for front of exhaust system to rear of exhaust system

Nm

22

Exhaust system

Number

Designation

Model 205 with engine 654

BA49.10-P-1011-02H

Bolt, bracket for decoupling element to body/exhaust system at front

M8

Nm

20

M10

Nm

50

Exhaust system

Number

Designation

Model 205 with engine 654

BA49.10-P-1012-02H

Nut, decoupling element for front exhaust system to bracket

Nm

20

Repair materials

Number

Designation

Order number

BR00.45-Z-1010-06A

Lubricant, rubber assembly 1 l

A 000 989 03 67

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