AR49.10-P-7280M | Remove / install exhaust system from flange connection | 11.3.10 |
ENGINES 275 in MODEL 215, 220
P49.10-2251-09
1 Flange connection
2 Flange connection
9/1 Exhaust rubber mount
9/2 Exhaust rubber mount
35 Stiffening bridge
3a Sealing ring
3b Sealing ring
| Remove/install | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
Danger! | Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | |
| Notes on self-locking nuts and bolts | ||
1 | Separate left and right flange connections (1, 2) | Installation: First tighten right flange connection (2). | |
Flange connection on exhaust pipes | |||
2 | Detach reinforcement bridge (35) | | |
3 | Unhook left and right rear muffler from exhaust rubber mounts (9/1, 9/2) | ||
4 | Lift out exhaust system | Tilt exhaust system 45° around longitudinal axis. | |
| Checking | ||
5 | Check exhaust rubber mounts (9/1, 9/2) and sealing rings (3a, 3b) | Check for wear, replace if required. | |
Lubricant paste | |||
6 | Install in the reverse order | ||
| Checking | ||
7 | Check installation position and clearance of exhaust system | The exhaust system must be installed free of stress, if necessary: | |
Align exhaust system. | |||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
8 | Test run engine and check exhaust system for leaks |
Exhaust system
Frame floor assembly
Number | Designation | Model 215 | Model 220 | |
BA61.10-P-1002-01D | Collar bolt of rear reinforcement bridge to frame floor | Nm | 23 | 23 |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1002-06A | Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 | A 000 989 01 60 |