Remove/install expansion reservoir

AR46.25-P-1000PI

5.11.07

MODEL 203, 209 with engine 642

P46.30-2205-06

1 Expansion reservoir

2 Return flow pipe

3 Electrical line

4 Bolts

5 Line of expansion reservoir

 	Remove/install
 Danger!	Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid	Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.	AS00.00-Z-0013-01A
 Danger!	Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
1	Remove engine trim panel		AR01.10-P-2405PI
2	Remove left air filter housing		AR09.10-P-1150PI
3	Suction off steering gear oil out of the expansion reservoir (1)	 Hand pump	*210589007100
4	Detach return line (2) on expansion reservoir (1)	 Seal return line (2) and opening on expansion reservoir (1).
		 Installation: Replace clamp
		 Set of stop plugs	*129589009100
5	Detach electrical line (3) on expansion reservoir (1)	 Installation: Check clip and replace if necessary
6	Remove bolts (4) on expansion reservoir (1)	 Bolt, expansion reservoir to cylinder head cover/oil filter housing	*BA46.30-P-1020-01D
7	Detach line of expansion reservoir (5) on power steering pump on expansion reservoir (1)	 Plug openings.
		 Set of stop plugs	*129589009100
8	Remove expansion reservoir (1)
9	Install in the reverse order
10.1	Fill power steering pump and bleed	Models 203.0, 209, model 203.2 except rear axle level control system code 480	AR46.30-P-0010P
		 Power steering	*BF46.20-P-1001-01A
	Checking
11	Carry out visual inspection for leaks when engine is running

Power steering pump

Number	Designation		Model 203 with engine 642 except code 480	Model 203 with code 480	Model 209 with engine 642


BA46.30-P-1020-01D	Bolt, expansion reservoir on cylinder head cover / oil filter housing	Nm	12	-	12

 Steering gear

Number	Designation			Model 203	Model 209


BF46.20-P-1001-01A	Power steering	Filling capacity	Liters	1.0	1.0
		MB steering gear oil	Sheet	BB00.40-P-0345-00A	BB00.40-P-0345-00A

129 589 00 91 00

Set of stop plugs

Hand pump

210 589 00 71 00

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