ar4210w0200h

Remove/install thrust pieces with boots when brake caliper is installed

ประเภท ar · หัวข้อ 42.10 · เวอร์ชัน 0103 · 2016-04-30

ใช้กับ: Model 963, 964 Disk brake ∅ 22.5", Knorr'

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กลุ่มฟังก์ชัน 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.10 Service brake — ซีรีส์ 963 · ซีรีส์ 964

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.40 Service brake, front — ซีรีส์ 963 · ซีรีส์ 964

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.42 Service brake, rear — ซีรีส์ 963 · ซีรีส์ 964

AR42.10-W-0200H

Remove/install thrust pieces with boots when brake caliper is installed

26.01.2016

Model

963, 964

Disk brake Ø 22.5", Knorr

Remove/install thrust pieces with boots when brake caliper is installed

1

Threaded pipes

2

Seat

3

Bearing sleeve

4

Bellows

5

Thrust pieces

6

Inner sealing

W42.10-1395-12

Notes on tool combinations for repairs on the brake caliper

AH42.10-N-9406-11H

Remove

1

Remove brake linings

AR42.10-W-1040HA

2

Unscrew threaded pipe (1) by adjusting brake adjuster far enough from brake caliper until boots (4) are accessible

AR42.10-W-0190-01H

3

Remove thrust pieces (5) and boots (4)

AR42.10-W-0200-01H

4

Remove bushings (3) from threaded pipes (1)

5

Check adjusting thread of threaded pipes (1)

With water ingress or corrosion

Replace brake calipers.

AR42.10-W-0091H

6

Screw in threaded pipes (1) all the way into brake caliper by adjusting brake adjuster

AR42.10-W-0190-01H

7

Clean areas around the inner sealings (6)

8

Pry out inner sealings (6) using a screwdriver

Do not damage the seats (2).

9

Clean and check seats (2)

If the seat (2) is damaged

Replace brake calipers.

AR42.10-W-0091H

Install

10

Mount and install new inner sealings (6) onto threaded pipes (1)

AR42.10-W-0200-04H

11

Unscrew threaded pipes (1) approx. 5 threads out of brake caliper by adjusting brake adjuster

AR42.10-W-0190-01H

12

Grease threads of threaded pipes (1)

Installation grease (white) part number: II 14525

*BR00.45-Z-1021-06A

13

Screw in threaded pipes (1) all the way into brake caliper by adjusting brake adjuster and install dust cap

AR42.10-W-0190-01H

Installation grease (white) part number: II 14525

*BR00.45-Z-1021-06A

14

Mount new bushings (3) on threaded pipes (1)

15

Install new thrust pieces (5) and boots (4)

AR42.10-W-0200-03H

16

If necessary, remove new brake lining from outer brake lining recess again

17

Install brake lining

AR42.10-W-1040HA

Repair materials

Number

Designation

Order number

BR00.45-Z-1021-06A

Installation grease (white) part number: II 14525

Knorr-Bremse AG
Moosacher Str. 80
80809 Munich, Germany
Germany
Tel. +49 89 3547-0
Fax +49 89 3547-2767
www.knorr-bremse.de

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