ar4210s0080s

Remove/install rear-axle brake caliper

ประเภท ar · หัวข้อ 42.10 · เวอร์ชัน 0501 · 2017-05-03

ใช้กับ: Model 636, 639

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กลุ่มฟังก์ชัน 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.10 Service brake — ซีรีส์ 636 · ซีรีส์ 639

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.42 Service brake, rear — ซีรีส์ 636 · ซีรีส์ 639

AR42.10-S-0080S

Remove/install rear-axle brake caliper

02.05.2017

Model

636, 639

Modification notes

15.12.2015

Method extended

Operation step 12

Remove/install rear-axle brake caliper

Shown on right side of vehicle

31

Floating caliper

31c

Screw

31h

Electrical connector

33

Floating brake caliper carrier

33a

Screw

35

Brake cover plate

51

Brake hose

73

Rear axle spring

L6/3

Left rear rpm sensor

L6/4

Right rear rpm sensor

S10/3

Brake pad contact sensor, left rear

S10/4

Right rear brake pad contact sensor (only on model 639 up to 16.01.08)

S42.10-4504-06

Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Danger

Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.

Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system.

AS42.50-Z-0002-01A

Topical note

Notes on repairs to brake system

AH42.00-P-0003-01A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

Remove/install

1

Remove relative rear wheel

AR40.10-S-1100S

2

Disconnect electrical connector (31h)

3

Detach electrical connector (31h) from floating brake caliper (31)

Screw/bolt, brake wear indicator to floating brake caliper

*BA42.10-N-1004-12H

4

Remove brake hose (51)

AR42.10-S-0013SH

Removal is necessary so that the brake hose (51) does not become twisted when the floating brake caliper (31) is installed.

5

Remove bolts (31c)

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Installation: Replace the bolts (31c).

Screw/bolt, floating brake caliper to floating caliper carrier

*BA42.10-N-1002-12H

6

Remove floating brake caliper (31) from caliper carrier (33)

Check

7

Check condition of piston, dust caps and brake hose (51) of floating brake caliper (31)

Screw/bolt, floating caliper carrier to semi-trailing arm

*BA42.10-N-1001-12H

Depending on findings

Replace floating brake caliper (31) or brake hose (51)

If the floating brake caliper (31) has to be replaced.

Replace carrier for floating brake caliper (33)

Clean

8

Clean the floating brake caliper (31) and the areas contaminated by brake fluid running out

Brake caliper brush

*000589266800

9

Install in the reverse order

10

Bleed brake system

AR42.10-S-0010S

Check

11

Check brake system for leaks

AR42.10-S-0100-01S

12

Carry out brake test on the test stand

AP42.00-D-4290A

Rear axle brake caliper

Number

Designation

Model 636.705/813

Model 639.601/603/605/701/703/705/711/713/811/813/815

BA42.10-N-1001-12H

Screw/bolt, floating caliper carrier to semi-trailing arm

M121.5

Nm

106

106

Rear axle brake caliper

Number

Designation

Model 636.705/813

Model 639.601/603/605/701/703/705/711/713/811/813/815

BA42.10-N-1002-12H

Screw/bolt, floating brake caliper to floating caliper carrier

Nm

32

32

Rear axle brake caliper

Number

Designation

Model 636.705/813

Model 639.601/603/605/701/703/705/711/713/811/813/815

BA42.10-N-1004-12H

Screw/bolt, brake wear indicator to floating brake caliper

Nm

9

9

Remove/install rear-axle brake caliper

000 589 26 68 00

Brake caliper brush

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