Shown on model 470, on left side of vehicle |
1 | Brake line |
2 | Brake hose |
3 | Clamp plate |
4 | Banjo bolt |
5 | Sealing rings |
6 | Brake caliper |
S42.50-0005-05
Danger | Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Topical note | Brake fluid notes | ||
Topical note | Notes on repairs to brake system | ||
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | |||
Notes on inspecting corrosion on brake lines | |||
| Remove | ||
1 | Remove rear wheel. | ||
2 | Remove brake line (1) from brake hose (2) and seal connection using suitable stop plugs. | Collect escaping brake fluid with suitable container. | |
Record plug | |||
3 | Remove clamping plate (3). | ||
4 | Unscrew banjo bolt (4), remove brake hose (2) and seal connections using suitable stop plugs. | Collect escaping brake fluid with suitable container. | |
Record plug | |||
5 | Clean brake caliper (6) and any areas soiled with brake fluid. | Assembly cleaner | |
| Install | ||
6 | Check brake hose (2) for damage. | If there is a problem, | |
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Replace brake hose (2). | |||
7 | Remove stop plugs, position brake hose (2) on brake caliper (6) and tighten with banjo bolt (4). | Replace sealing rings (5). | |
Banjo bolt, brake hose to brake caliper | |||
Record plug | |||
8 | Remove stop plugs and mount brake line (1) onto brake hose (2). | Union nut, brake line to brake hose | |
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9 | Install clamping plate (3). | ||
10 | Bleed brake system. | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
11 | Check brake system for leaks. | ||
12 | Attach rear wheel. |
129 589 00 91 00
Record plug