ar4210s0012s

Bleed brake system with STAR DIAGNOSIS

ประเภท ar · หัวข้อ 42.10 · เวอร์ชัน 0208 · 2019-12-09

ใช้กับ: Model 636.705/813, 639

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กลุ่มฟังก์ชัน 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.10 Service brake — ซีรีส์ 636 (รุ่น 705, 813) · ซีรีส์ 639

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.5 Brake system, complete — ซีรีส์ 636 (รุ่น 705, 813) · ซีรีส์ 639

AR42.10-S-0012S

Bleed brake system with STAR DIAGNOSIS

26.11.2019

Model

636.705/813, 639

Bleed brake system with STAR DIAGNOSIS

1

Cap

2

Reservoir

X11

Data link connector

S54.22-4502-06

Bleeding

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Caution

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Notes on repairs to brake system

AH42.00-P-0003-01A

Topical note

Notes on externally invisible brake fluid loss

AH42.10-P-9406-02A

Topical note

Brake fluid notes

AH42.50-P-0001-01A

1

Open engine hood and secure against falling down

2

Unscrew cap (1) from brake fluid reservoir (2)

3

Connect brake fluid changing equipment at brake fluid reservoir (2)

Follow the operating instructions from the manufacturer and observe the ventilation pressure.

Venting pressure at expansion reservoir

*BE42.50-N-1001-01B

4

Connect Star Diagnosis to diagnostics connection (X11)

AD00.00-S-2000-04S

5

Call up "Exceptional bleeding" program

Start Diagnosis Assistance System (DAS), call up Division selection, Vehicle selection, Model selection, Main groups, Control units, Suspension, ESP, Actuations, Exceptional bleeding.

Subsequent operation steps require the help of a second person.

6

Raise vehicle with vehicle lift

AR00.60-S-1000S

7

Start "Exceptional bleeding" program by pressing "Start" button

8

Carry out bleeding routine

9

Attach vent hose to bleed valve specified by Star Diagnosis and open bleed valve

Follow instructions from Star Diagnosis.
Open double end box wrench size 8x9 mm or size 10x11 mm

10

With the bleed valve opened, fully depress brake pedal every 2 to 3 s and slowly release

Follow instructions from Star Diagnosis.

11

Close the vent valve

To do so, maintain position of brake pedal.

Bleed valve on floating caliper (front axle)

*BA42.10-N-1001-03A

Vent valve on rear axle floating brake caliper

*BA42.10-N-1003-12H

12

End "Exceptional bleeding" and "DAS" program

13

Disconnect Star Diagnosis from diagnostics connection (X11)

AD00.00-S-2000-04S

14

Detach brake fluid changing equipment from brake fluid reservoir (2)

15

Check fluid level in brake fluid reservoir (2), correct if necessary

16

Screw cap (1) onto brake fluid reservoir (2)

Check

17

Perform function test of brake

Check values for hydraulic braking system

Number

Designation

Model 636.705/813

Model 639.601/603/605/701/703/705/711/713/811/813/815

BE42.50-N-1001-01B

Venting pressure at expansion reservoir

bar

2...2,5

2...2,5

Front axle floating caliper

Number

Designation

Model 636.705/813

Model 639.601/603/605/701/703/705/711/713/811/813/815

BA42.10-N-1001-03A

Bleed valve on floating caliper (front axle)

ITT

Nm

–

–

Bosch

Nm

10

10

Brembo

Nm

–

10

Rear axle brake caliper

Number

Designation

Model 636.705/813

Model 639.601/603/605/701/703/705/711/713/811/813/815

BA42.10-N-1003-12H

Vent valve on rear axle floating brake caliper

Nm

10

10

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