Bleed brake system with STAR DIAGNOSIS

AR42.10-P-0012TX

10.11.11

MODEL 219
with Sensotronic Brake Control (SBC)

Modification notes

29.7.09	Value changed: Bleed screw to brake caliper		*BA42.10-P-1002-10B
	Value changed: Bleed screw to brake caliper		*BA42.10-P-1001-12B

 	Remove/install
 Danger!	Risk of injury caused by body parts being jammed or crushed. Risk of injury to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system	Deactivate SBC brake system using STAR DIAGNOSIS.	AS42.46-Z-0001-01A
 Danger!	Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Notes on repairs to brake system		AH42.00-P-0003-01A
	Brake fluid notes		AH42.50-P-0001-01A
1	Connect battery charger	 It must be possible to raise the vehicle with the battery charger connected.
2	Connect bleeder unit	 Only released bleeder units may be used, otherwise malfunctions in the SBC system may occur.
		 Pay attention to manufacturer's operating instructions. Set bleeding pressure to between 2 bar and 3.5 bar.
		 Total capacity for bleeding process up to 2250 ml.
			*BF42.10-P-1001-01F
		Electric brake fluid change/bleeder unit
3	Connect STAR DIAGNOSIS	 It must be possible to raise the vehicle with the STAR DIAGNOSIS diagnostic system connected. Position diagnostic system such that its display screen can be seen from the driver seat.
		STAR DIAGNOSIS diagnosis system
4	Lift vehicle on vehicle lift.		AR00.60-P-1000TX
5	Remove wheels	For inaccessible bleed screws
	Remove/install wheels, rotate if necessary		AP40.10-P-4050TX
6	Carry out bleeding operation using STAR DIAGNOSIS	 Secure bleeder hose with EHB adapter in order to prevent the bleeder hose slipping off the bleed screw.
		 The following steps should be run through in STAR DIAGNOSIS: Select menu item "SBC-Sensotronic Brake Control" and appropriate menu item for performed repair. Then process all the individual steps from top to bottom.
		 Start bleeding procedure only when the receptacle has been drained beforehand.
			*BA42.10-P-1002-10B
			*BA42.10-P-1001-12B
			*240589009100
		Brake fluid receptacle
	Notes on bleeding brake system		AH42.10-P-0002-01T
7	Install in the reverse order
	Checking
8	Inspect fluid level in expansion reservoir, adjust to correct level if necessary		*BA42.50-P-1001-01D
	Brake system - inspect fluid level		AP42.10-P-4210TX

 Front axle brake caliper

Number	Designation		Model 219.372/376/377	Model 219.322/354/356/ 357/375


BA42.10-P-1002-10B	Bleed screw to brake caliper	Nm	14	14

 Rear axle brake caliper

Number	Designation		Model 219


BA42.10-P-1001-12B	Bleed screw to brake caliper	Nm	14

 Brake system hydraulics

Number	Designation		Model 219


BA42.50-P-1001-01D	Cap to brake fluid expansion reservoir	Nm	2

 Brake fluid

Number	Designation			Model 219


BF42.10-P-1001-01F	Brake fluid	Filling capacity	Liters	1.4...2.25
		Specifications for Operating Fluids	Sheet	BB00.40-P-0330-01A
			Sheet	BB00.40-P-0331-00A

EHB adapter

240 589 00 91 00

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