Remove/install rear axle brake caliper

AR42.10-G-0080B

11.10.10

MODEL 000.001 with REAR AXLE 747.911

MODEL 405.050 /100 /101 /120 /121

G42.10-3158-11

Shown on rear axle 747.570 with code X19 Load rating II

1 Pin

2 Clevis

3 Spring-loaded cylinder

4 Banjo bolt

5 Connector

6 Brake caliper

7 Screw

 	Remove/install
 Danger!	Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
1	Remove rear wheel	 Spherical collar nut	*BA40.10-N-1001-03C
		 Pressure plate nut	*BA40.10-N-1002-03C
2	Remove brake pads		AR42.10-G-1700B
3	Remove pin (1) from clevis (2) of spring-loaded cylinder (3)	 Installation: Install bolt (1) free of tension. Renew cotter pin and coat with long-life grease.	*BR00.45-Z-1001-06A
4	Remove the banjo bolt (4) of the connection fitting (5) on the brake caliper (6)	 Seal off connection thread in brake caliper (6) with a plug.
		 Installation: Replace sealing rings.
	Brake fluid notes	All models	AH42.50-P-0001-01A
5	Remove bolts (7)		*BA42.10-N-1004-12G
6	Remove brake caliper (6)
7	Install in the reverse order
8	Bleed brake system	Model 405	AR42.10-G-0010B
		Model 000.001 with rear axle 747.911	AR42.10-G-0010F
9	Inspect braking system for proper operation and leaks

 Disk wheels

Number	Designation			Model 000.001 with front axle 737.910 and rear axle 747.911	Model 405.050/100/ 101/120/121


BA40.10-N-1001-03C	Spherical collar nut	M181.5	Nm	-	400
BA40.10-N-1002-03C	Pressure plate nut	M201.5	Nm	450	450
		M221.5	Nm	-	-

 Rear axle brake caliper

Number	Designation		Model 000.001 with rear axle 747.911	Model 405.100 / 120	Model 405.050/ 101/121


BA42.10-N-1004-12G	Bolt, brake caliper to hub reduction gear housing	Nm	340	340	340

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-06A	Long-life grease	A 000 989 63 51 11