ar3530p0621lw

Remove/install inserted rear axle shaft

ประเภท ar · หัวข้อ 35.30 · เวอร์ชัน 0207 · 2020-02-19

ใช้กับ: Model 205 (except 205.386/387/486/487), 253 (except 253.388/389/988/989/992/993)

ไม่มีใน “th” แสดงเป็น อังกฤษ

ตำแหน่ง

กลุ่มฟังก์ชัน 2 Chassis › 35 Rear axle › 35.30 Final drive, drive shafts — ซีรีส์ 205 (รุ่น 000, 001, 002, 003, 004, 005, 006, 007, 008, 009, 011, 012, 013, 014, 015, 018, 019, 036, 037, 040, 042, 043, 044, 045, 047, 048, 049, 053, 054, 064, 066, 075, 076, 077, 078, 079, 080, 083, 084, 086, 087, 140, 142, 143, 145, 147, 148, 176, 177, 178, 183, 200, 201, 204, 205, 207, 208, 209, 211, 212, 213, 214, 215, 218, 219, 236, 237, 240, 242, 243, 244, 245, 247, 248, 249, 253, 264, 266, 275, 276, 277, 278, 280, 283, 284, 286, 287, 301, 304, 305, 308, 309, 314, 315, 318, 319, 340, 342, 343, 345, 348, 349, 364, 366, 376, 377, 378, 379, 380, 383, 384, 401, 404, 405, 408, 414, 415, 418, 440, 442, 443, 445, 448, 449, 464, 466, 476, 477, 478, 480, 483, 484) · ซีรีส์ 253 (รุ่น 142, 143, 146, 149, 180, 181, 184, 303, 305, 309, 311, 313, 315, 316, 319, 323, 325, 342, 343, 346, 349, 353, 354, 364, 380, 381, 384, 903, 905, 909, 911, 913, 914, 915, 916, 919, 923, 925, 942, 943, 946, 948, 949, 953, 954, 964, 980, 981, 983, 984)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.51 Axle shaft/drive shaft — ซีรีส์ 205 (รุ่น 000, 001, 002, 003, 004, 005, 006, 007, 008, 009, 011, 012, 013, 014, 015, 018, 019, 036, 037, 040, 042, 043, 044, 045, 047, 048, 049, 053, 054, 064, 066, 075, 076, 077, 078, 079, 080, 083, 084, 086, 087, 140, 142, 143, 145, 147, 148, 176, 177, 178, 183, 200, 201, 204, 205, 207, 208, 209, 211, 212, 213, 214, 215, 218, 219, 236, 237, 240, 242, 243, 244, 245, 247, 248, 249, 253, 264, 266, 275, 276, 277, 278, 280, 283, 284, 286, 287, 301, 304, 305, 308, 309, 314, 315, 318, 319, 340, 342, 343, 345, 348, 349, 364, 366, 376, 377, 378, 379, 380, 383, 384, 401, 404, 405, 408, 414, 415, 418, 440, 442, 443, 445, 448, 449, 464, 466, 476, 477, 478, 480, 483, 484) · ซีรีส์ 253 (รุ่น 142, 143, 146, 149, 180, 181, 184, 303, 305, 309, 311, 313, 315, 316, 319, 323, 325, 342, 343, 346, 349, 353, 354, 364, 380, 381, 384, 903, 905, 909, 911, 913, 914, 915, 916, 919, 923, 925, 942, 943, 946, 948, 949, 953, 954, 964, 980, 981, 983, 984)

AR35.30-P-0621LW

Remove/install inserted rear axle shaft

18.02.2020

Model

205 (except 205.386/387/486/487), 253 (except 253.388/389/988/989/992/993)

Remove/install inserted rear axle shaft

P35.30-2163-09

2

Camber strut

7

Steering knuckle

37o

Retaining ring

3

Thrust arm

37

Rear axle shaft

37m

Boots

4

Tie rod

37a

Protective ring

50

Rear axle gear

5

Strut rod

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Caution

Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil

Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.

AS00.40-Z-0001-01A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on safety-relevant components

AH00.00-Z-0019-01A

Notes on repair work on suspension components

AH00.00-P-0100-01A

Remove/install

1

Secure vehicle on vehicle lift

AR00.60-P-0100CW

2

Remove corresponding complete rear wheel

AR40.10-P-1102A

3

Remove collar nut from rear axle shaft (37)

Installation: Replace collar nut and secure after tightening.

Nut, rear axle shaft to wheel bearing

*BA35.30-P-1001-01N

4

Remove plastic cover from spring link

5

Lift up steering knuckle (7) using major assembly mount until the rear axle shaft (37) is almost horizontal

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

Installation: Tighten the threaded connection of the strut rod (5), camber strut (2), thrust arm (3) and tie rod (4).

Self-locking nut, tie rod to rear axle carrier

*BA35.20-P-1002-04M

Bolt, thrust arm to wheel carrier

*BA35.20-P-1002-05J

Bolt, camber strut to wheel carrier

*BA35.20-P-1002-02L

Bolt, strut rod to wheel carrier

*BA35.20-P-1002-03L

6

Remove camber strut (2) from steering knuckle (7)

Installation: Screw on bolted connection loosely.

7

Remove thrust arm (3) from steering knuckle (7)

Installation: Screw on bolted connection loosely.

8

Remove tie rod (4) from steering knuckle (7)

Installation: Screw on bolted connection loosely.

9

Remove strut rod (5) from steering knuckle (7)

Installation: Screw on bolted connection loosely.

10

Unclip electrical line of rpm sensor from bracket on steering knuckle (7) and from bracket on wheel arch

11

Unlock and disconnect electrical connector from actuator motor of electric parking brake and create access to electrical line

AR42.20-P-0600LW

12

Unclip electrical line of rear axle damping valve unit from bracket on steering knuckle (7) and from bracket on wheel arch

Model 205 (except 205.386/387/486/487), 253 (except 253.388/389/988/989/992/993)
with code 489 (AIRMATIC)

13

Lower steering knuckle (7)

Installation: Lift up steering knuckle (7) until rear axle shaft (37) is almost horizontal.

14

Fold down steering knuckle (7) and pull rear axle shaft (37) out of rear axle shaft flange

If the rear axle shaft(37) is difficult to remove

Press rear axle shaft (37) out of rear axle shaft flange.


AR35.30-P-0115-03LF

Extraction and insertion tool

*210589034300

Bracket

*210589014000

15

Pry rear axle shaft (37) out of rear axle differential (50)

Do not rest the assembly lever on the protective ring (37a). Support assembly lever, e.g. using socket wrench on rear axle differential(50).

16

Take out rear axle shaft (37)

Installation: Replace locking ring (37o) on inner spline profile.

Check

17

Check constant velocity joints

With axial or radial play

Replace rear axle shaft (37).

18

Check boots (37m)

If leaky or damaged

Replace the boot (37m) concerned.


AR35.30-P-0662-01LW

Filling capacity for joint housing

*BF35.30-P-1001-01G

19

Check side radial shaft sealing ring in rear axle differential (50)

If leaky or damaged

Replace side radial shaft sealing ring on rear axle differential (50).


AR35.31-P-0545LW

20

Install in the reverse order

21

Check oil level in rear axle differential (50) and correct, if necessary

AR35.31-P-0520-03LW

Model 253 (except 253.388/389/988/989/992/993)
except code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1001-02B

Model 253 (except 253.388/389/988/989/992/993)
with code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1002-02B

Model 205.086/087/286/287Filling capacity for rear axle differential with differential lock

*BF35.31-P-1003-01U

Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 700 (Technology Local Content China)ALU rear axle differential filling capacity

*BF35.31-P-1002-01U

Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 700 (Technology Local Content China)FE rear axle differential filling capacity

*BF35.31-P-1001-01U

Model 205 (except 205.086/087/286/287/386/387/486/487)
with code 700 (Technology Local Content China)Filling capacity

*BF35.31-P-1004-01U

Oil filler screw of rear axle differential

*BA35.31-P-1002-02H

Sealant, Omnifit 100H (50 g)

*BR00.45-Z-1061-01A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

22

Perform wheel alignment check

AR40.20-P-0200LW

Camber strut

Number

Designation

Model 205

Model 253

BA35.20-P-1002-02L

Bolt, camber strut to wheel carrier

Stage 1

Nm

50

50

Stage 2

°

90

90

Strut rod

Number

Designation

Model 205

Model 253

BA35.20-P-1002-03L

Bolt, strut rod to wheel carrier

M12

Stage 1

Nm

50

50

Stage 2

°

90

90

Tie rod

Number

Designation

Model 205

Model 253

BA35.20-P-1002-04M

Self-locking nut, tie rod to rear axle carrier

When removing the tie rod

Stage 1

Nm

50

50

Stage 2

°

90

90

When adjusting the toe

Nm

110

110

Thrust arm

Number

Designation

Model 205

Model 253

BA35.20-P-1002-05J

Bolt, thrust arm to wheel carrier

Stage 1

Nm

50

50

Stage 2

°

90

90

Rear axle shaft

Number

Designation

Model 205

Model 253

BA35.30-P-1001-01N

Nut, rear axle shaft to wheel bearing

Nm

350

350

Rear axle differential housing

Number

Designation

Model 205

Model 253

BA35.31-P-1002-02H

Oil filler screw of rear axle differential

Nm

50

50

Rear axle shaft, plugged in shafts

Number

Designation

Model 205
Plugged in shafts

Model 253
Plugged in shafts

BF35.30-P-1001-01G

Filling capacity for joint housing

Ø82

g

80

80

Ø95

g

100

100

Ø102

g

120

120

Ø106

g

130

130

Ø112

g

140

140

Ø116

g

150

150

Rear axle gear

Number

Designation

Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 700 (Technology Local Content China)

BF35.31-P-1001-01U

FE rear axle differential filling capacity

FE HAG187

Liter

0,85

Sheet

BB00.40-P-0235-07A

FE HAG200

Liter

1,0

Sheet

BB00.40-P-0235-07A

FE HAG215

Liter

1,1

Sheet

BB00.40-P-0235-07A

FE HAG225

Liter

1,3

Sheet

BB00.40-P-0235-07A

Rear axle gear

Number

Designation

Model 253 (except 253.388/389/988/989/992/993)
except code 700 (Technology Local Content China)

BF35.31-P-1001-02B

Filling capacity

ALU rear axle differential 183

Liter

0,8

Sheet

BB00.40-P-0239-71A

ALU rear axle differential 197

Liter

0,9

Sheet

BB00.40-P-0239-71A

ALU HAG205

Liter

1,0

Sheet

BB00.40-P-0239-71A

Rear axle gear

Number

Designation

Model 205 (except 205.086/087/286/287/386/387/486/487)
except code 700 (Technology Local Content China)

BF35.31-P-1002-01U

ALU rear axle differential filling capacity

ALU HAG183

0,8

Sheet

BB00.40-P-0239-71A

Rear axle gear

Number

Designation

Model 253 (except 253.388/389/988/989/992/993)
with code 700 (Technology Local Content China)

BF35.31-P-1002-02B

Filling capacity

Rear axle differential 200 C

Liter

1,0

Sheet

BB00.40-P-0235-07A

Rear axle gear

Number

Designation

Model 205.086/087/286/287/386/387/486/487

BF35.31-P-1003-01U

Filling capacity for rear axle differential with differential lock

Liter

1,2

Sheet

BB00.40-P-0235-61A

Rear axle gear

Number

Designation

Model 205 (except 205.086/087/286/287/386/387/486/487)
with code 700 (Technology Local Content China)

BF35.31-P-1004-01U

Filling capacity

Rear axle differential 200 C

1,0

Overview of specified transmission oils

BB00.40-P-0231-01A

References, approved axle gear oils

BB00.40-P-0235A

Remove/install inserted rear axle shaft
Remove/install inserted rear axle shaft

210 589 03 43 00

Extraction and insertion tool

210 589 01 40 00

Bracket

Repair materials

Number

Designation

Order number

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09

BR00.45-Z-1061-01A

Sealant, Omnifit 100H (50 g)

A 002 989 23 71

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