Remove/install output flange

AR28.10-P-4080-02A

Remove/install output flange

Transmission

722.9 in model 166, 204, 205, 207, 212, 216, 217, 218, 221, 222, 292

Transmission

724.2 in model 166, 253

Transmission

725.0 in model 166, 205, 213, 217, 218, 222, 238, 253, 292

 Complete transfer case

Number

Designation

Transmission 724.268

BA28.10-P-1003-01H

Nut, output flange to transfer case

M26

Nm

200

 Complete transfer case

Number

Designation

Model 204, 205, 207, 212, 216, 217, 218, 221, 222 with transmission 722.96

BA28.10-P-1004-01E

Collar nut, output flange to output shaft

Nm

200

 Complete transfer case

Number

Designation

Model 205, 212, 217, 218, 222 with transmission 722.97

BA28.10-P-1004-01F

Collar nut, output flange to output shaft

Nm

200

 Complete transfer case

Number

Designation

Model 205, 213, 217, 218, 222, 238, 253, 257, 290 with transmission 725.0
with code M005 (4MATIC)

BA28.10-P-1006-01G

Nut, output flange to transfer case

Nm

200

 Complete transfer case

Number

Designation

Model 166 with transmission 722, 724
Model 292 with transmission 722

Model 166, 292 with transmission 725.0

BA28.10-P-1010-01A

Collar nut, output flange to output shaft

Nm

200

200

1

Transmission 722.9 in model 166, 292
Transmission 724.2 in model 166
Transmission 725.0 in model 166, 292
Remove cover.

2

Counter-hold output flange (1) with  socket wrench (07).

3

Unscrew twelve-point collar nut (2) from output shaft (3) with  socket.

4

Remove output flange (1).

 If output flange (1) s seized  use two-armed puller (08).

5

Slide output flange (1) onto output shaft (3).

6

Counterhold output flange (1) using  pin wrench (07) and tighten twelve-point nut (2) using  socket wrench bit. Transmission 724.268 in model 253
  Model 166 with transmission 722, 724
Model 166, 292 with transmission 725.0
Model 292 with transmission 722
  Transmission 725.0 in model 205, 213, 217, 218, 222, 238, 253
with code M005 (4MATIC)
  Transmission 722.97 in model 212, 217, 218, 222
  Transmission 722.96 in model 204, 205, 207, 212, 216, 217, 218, 221, 222 

 Replace twelve-point collar nut (2).

Shown on transmission 722.9 in model 222

7

Secure twelve-point collar nut (2); to do so, hammer collar into grooves of output shaft (3) using a punch (arrow).

 On the output shaft (3), there are two grooves, into which the collar of the twelve-point collar nut (2) must be hammered (arrow).

8

Transmission 722.9 in model 166, 292
Transmission 724.2 in model 166
Transmission 725.0 in model 166, 292
Install cover.