P27.51-2033-09
5 | Clutch pack | 15k | Piston | 105 | End disk | ||
5t | Disk spring | 15s | Retaining ring | 105s | Retaining ring | ||
15a | External plate carrier | 15t | Disk spring |
15a | External plate carrier |
15s | Retaining ring |
15t | Disk spring |
P27.51-2039-04
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | General information on repair work on transmission | ||
| Remove | ||
1 | Remove multidisk brake B3. | ||
| Disassemble | ||
2 | Remove retaining ring (105s). | Pliers | |
3 | Remove end disk (105). | ||
4 | Remove clutch pack (5). | ||
5 | Remove disk spring (5t). | ||
6 | Place outer plate carrier (15a) in lever-type hand gun. | ||
7 | Place thrust device on disk spring (15t). | To enable the retaining ring (15s) to be removed later, position the thrust device precisely (arrow). | |
Pressing tool | |||
Set of drifts | |||
8 | Actuate lever-type hand gun until retaining ring (15s) is exposed. | | |
9 | Remove retaining ring (15s) from groove. | Pliers | |
10 | Reset hand lever press. | ||
11 | Remove thrust device from lever-type hand gun. | ||
12 | Remove outer plate carrier (15a) from lever-type hand gun. | ||
13 | Remove retaining ring (15s). | ||
14 | Remove disk spring (15t). | ||
15 | Remove piston (15k) from outer plate carrier (15a). | ||
| Check | ||
16 | Check clutch pack (5) for scorch marks and wear. | If scorch marks or worn disks are visible, | |
| |||
Replace disks of clutch pack (5). | |||
17 | Check piston (15k) and vulcanized seal for damage. | If damage is visible, | |
| |||
replace piston (15). | |||
18 | Check outer plate carrier (15a) for damage. | If damage is visible, | |
| |||
Replace outer plate carrier (15a). | |||
| Assemble | ||
19 | Lie new disks in transmission oil for at least one hour. | When replacing. | |
| Automatic transmission fluids (ATF) (specification 236.15) | ||
20 | Install piston (15k) in outer plate carrier (15a). | ||
21 | Install disk spring (15t). | Insert disk spring (15t) in such a way that curvature of inner circumference points toward piston (15k). | |
22 | Fit retaining ring (15s). | Final installation is only possible when the lever press is actuated. | |
23 | Place outer plate carrier (15a) in lever-type hand gun. | ||
24 | Place thrust device on disk spring (15t). | To enable the retaining ring (15s) to be installed, position the thrust device precisely (arrow). | |
Set of drifts | |||
Pressing tool | |||
25 | Actuate lever-type hand gun until groove of retaining ring (15s) is exposed. | | |
26 | Install retaining ring (15s). | | |
Pliers | |||
27 | Reset hand lever press. | ||
28 | Remove thrust device from lever-type hand gun. | ||
29 | Remove outer plate carrier (15a) from lever-type hand gun. | ||
30 | Install disk spring (5t). | Insert disk spring (5t) in such a way that curvature of inner circumference points toward piston (15k). | |
31 | Install clutch pack (5). | ||
32 | Install end disk (105). | ||
33 | Install retaining ring (105s). | Pliers | |
| Measure | ||
34 | Measure and adjust clearance of clutch pack (5). | ||
Play in multiple-disc brake B3 | |||
Pliers | |||
Parallel rest | |||
Pressing tool | |||
Set of drifts | |||
| Install | ||
35 | Install multidisk brake B3. |
722 589 01 31 00
Pressing tool
126 589 04 31 00
Parallel rest
000 589 52 37 00
Pliers
722 589 04 15 00
Set of drifts