P27.51-A002-09
5 | Clutch pack | 16s | Retaining ring | |
5t | Disk spring | 16t | Disk spring | |
15 | Torlon rings (2 pcs.) | 105 | End disk | |
16a | External plate carrier | 105s | Retaining ring | |
16k | Piston | 161 | Thrust bearing | |
16l | Bearing | 162 | Bearing |
16a | External plate carrier |
16s | Retaining ring |
16t | Disk spring |
P27.51-2038-04
1a | External plate carrier without inner phase (old design) |
2a | External plate carrier with inner phase (new design) |
16a | External plate carrier |
P27.50-2120-05
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Notes on automatic transmission | |||
| Remove | ||
1 | Remove main components of transmission. | ||
| Check | ||
2 | Check bearing (16l) for damage. | If there is a problem, | |
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replace bearing (16l). | |||
3 | Check axial bearing (161) and bearing (162) for damage. | The axial bearing (161), bearing (162) and outer plate carrier (16a) are one component part and cannot be replaced separately. | |
If there is a problem, | |||
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replace axial bearing (161), bearing (162) and outer plate carrier (16a). | |||
4 | Check Torlon rings (15) for damage. | If there is a problem, | |
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Replace Torlon rings (15). | |||
5 | Remove retaining ring (105s) and end disk (105) and check for damage. | If there is a problem, | |
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Replace corresponding component. | |||
6 | Remove clutch pack (5) and disk spring (5t) and check for damage. | If there is a problem, | |
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Replace corresponding component. | |||
7 | Place outer plate carrier (16a) into press. | The outer plate carrier (16a) may not be disconnected from the torque converter housing. Therefore, place outer plate carrier (16a) with torque converter housing in press. | |
8 | Place thrust device onto disk spring (16t). | Position thrust device precisely (see arrow in second picture) to enable retaining ring (16s) to be removed later. | |
Pressing tool | |||
Set of drifts | |||
9 | Actuate press until retaining ring (16s) is exposed. | | |
10 | Remove retaining ring (16s) from groove. | ||
11 | Reset press. | ||
12 | Remove thrust device and outer plate carrier (16a) from press. | Pressing tool | |
13 | Remove retaining ring (16s). | ||
14 | Remove disk spring (16t). | ||
15 | Remove piston (16k) from outer plate carrier (16a). | ||
16 | Check piston (16k) for damage. | If there is a problem, | |
| |||
replace piston (16). | |||
17 | Check outer plate carrier (16a) for damage. | Depending on the manufacture date, an external plate carrier without inner phase (1a) or an external plate carrier with inner phase (2a) is installed (see the arrows in the third picture). This is why it is absolutely necessary to note the parts information later on when installing a new retaining ring (16s). | |
If there is a problem, | |||
| |||
Replace corresponding component. | |||
| Assemble | ||
18 | Install piston (16k). | ||
19 | Install disk spring (16t). | Install disk spring (16t) in such a way that curvature of the inner circumference points in direction of piston (16k). | |
20 | Fit retaining ring (16s). | Final installation is only possible when the press is actuated. | |
21 | Place outer plate carrier (16a) into press. | ||
22 | Place thrust device onto disk spring (16t). | Position thrust device precisely (see arrow in second picture) to enable retaining ring (16s) to be installed. | |
Pressing tool | |||
Set of drifts | |||
23 | Actuate press until groove of retaining ring (16s) is exposed. | | |
24 | Install retaining ring (16s). | Installation: | |
25 | Reset press. | ||
26 | Remove thrust device and outer plate carrier (16a) from press. | Pressing tool | |
27 | Install disk spring (5t) and clutch pack (5) in outer plate carrier (16a). | ||
| Survey of multiple-disc components, production details | ||
Observe insertion sequence when inserting disks. | |||
Install disk spring (5t) in such a way that the curvature of the inner circumference points in direction of piston (16k). | |||
28 | Install end disk (105) and retaining ring (105s). | ||
| Measure | ||
29 | Measure and adjust clearance. | ||
| Install | ||
30 | Install main components of transmission. |
722 589 01 31 00
Pressing tool
722 589 04 15 00
Set of drifts