Remove/install rear transmission cover

AR27.30-P-0680B

Remove/install rear transmission cover

17.12.09



Remove/install

1

Remove oil drain screw (1), drain transmission

 Installation: Replace sealing ring (1a) and

observe local disposal regulations!



*BA27.10-P-1001-03A

2

Remove rear engine crossmember (2)



*BA22.10-N-1007-01A



*BA22.10-N-1007-01H

3

Detach propeller shaft (3) and propeller shaft center support bearing. Fasten propeller shaft to one side



*BA41.40-N-1001-01A



*BA41.10-N-1001-01B



Notes on installing propeller shaft

Model 901, 902, 903, 904

AH41.10-N-0001-01A

4

Loosen solenoid valve of cable (12) and remove

5

Remove solenoid valve (13)

6

Remove vehicle speed pulse generator, transmission (L2)

AR27.19-D-0002-01C

7

Remove output flange (5)

 Replace twelve-point collar nut

AR27.50-P-0620-02A



*BA27.50-P-1001-01A

8

Remove washer (6)

9

Unscrew hexagon bolts (7)

 Installation: Degrease from bolts and coat with non-curing sealant

*BR00.45-Z-1006-01A



*BA27.30-P-1001-02A

10

Remove rear transmission cover (8)

 Replace seal (11)

 According to condition:

Disassemble rear transmission cover

AR27.30-P-0700B

11

Install in the reverse order

12

Pour in automatic transmission fluid



Automatic transmission - oil and filter change

AP27.00-D-2702A

13

Check oil level in automatic transmission and correct if necessary.

AR27.00-D-0100A

Number

Designation

Engine 602.980

BA22.10-N-1006-01A

Rear engine mount on engine support

Nm

45

BA22.10-N-1007-01A

Rear engine crossmember on bearing bracket

Nm

45

Number

Designation

Engine 111.979

BA22.10-N-1006-01H

Rear engine mount on engine support

Nm

45

BA22.10-N-1007-01H

Rear engine crossmember on bearing bracket

Nm

45

Number

Designation

Trans-mission 722.3

BA27.10-P-1001-03A

Drain plug on transmission oil pan

Nm

14

Number

Designation

Trans-mission 722.3/4/5

BA27.30-P-1001-02A

Bolt, rear transmission cover to
transmission housing or adapter housing

Nm

13

Number

Designation

Trans-mission 722.3/4/50

BA27.50-P-1001-01A

Collar nut, output flange to output shaft

Nm

120

Number

Designation

Model
690.6, 901, 902, 903, 904, 905 except Minibus Sprinter Low Floor

BA41.10-N-1001-01B

Propeller shaft on transmission

M101

Stage 1

Nm

70

Stage 2

°

-

Screw headE14

Stage 1

Nm

-

Stage 2

°

-

M121.5

Screw headE14

Stage 1

Nm

-

Stage 2

°

-

Screw headE18

Stage 1

Nm

-

Stage 2

°

-

BA41.10-N-1004-01B

Bolt, retaining bracket to frame floor

M121.5

Nm

100

Number

Designation

Model 690.6,
901, 902, 903, 904, 905

BA41.40-N-1001-01A

Bolt, propeller shaft intermediate bearing
to frame floor

M10

Nm

-

M121.5

Nm

105

Number

Designation

Order number

BR00.45-Z-1006-01A

Loctite 573

A 004 989 72 20