AR26.50-W-0425A | Disassemble transmission main shaft | 7.9.06 |
TRANSMISSION 715.500 /507 /510 /513 /517 /520 /527 /540
W26.50-1059-09
1 Locknut
2 Thrust plate (only with locknut (1) without collar)
3 Tapered roller bearing (pilot bearing)
4 Shim
5 Spacer ring (only for tapered roller bearing (6) without collar)
6 Tapered roller bearing
7 Thrust spring
8 Synchronizer cone
9 Synchronizer ring (only with transmission 715.500/507/510/513/517)
10 Constant mesh gear 2
11 Synchronizer ring
12 Tapered roller bearing
13 Synchronizer cone
14 Thrust spring
15 Sliding sleeve
16 Circlip
33 Synchronizer cone
34 Needle roller bearing
35 Synchronizer ring
36 1st gear wheel
37 Reverse gear synchronizer body
38 Sliding block
39 Reverse gear shift fork
40 Sliding sleeve
41 Socket
42 Needle roller bearing
43 Reverse gearwheel
44 Tapered roller bearing
45 Spacer ring (only for tapered roller bearing (44) without collar)
46 Sun gear
47 Circlip
48 Clip
49 Reverse gear shift rail
17 Synchronizer body
18 Synchronizer cone
19 Thrust spring
20 Synchronizer ring
21 Gear wheel for 4th. gear (for transmission 715.520/527/540);
Gear wheel for 3rd. gear (for transmission 715.500/507/510/513/517);
22 Needle roller bearing
23 Main shaft
24 Needle roller bearing
25 2nd gear wheel
26 Synchronizer ring
27 Synchronizer cone
28 Thrust spring
29 Sliding sleeve
30 Synchronizer body
31 Circlip
32 Thrust spring
W26.50-1056-01
10 Constant mesh gear 2
10 Constant mesh gear 2
W26.50-1055-01
W26.50-1054-01
17 Synchronizer body
21 Gear wheel for 4th. gear (for transmission 715.520/527/540);
Gear wheel for 3rd. gear (for transmission 715.500/507/510/ 517/513)
39 Reverse gear shift fork
43 Reverse gearwheel
W26.50-1053-01
Modification notes
| Disassemble | ||
1 | Disassemble transmission | ||
2 | Clamp main shaft (23) into tensioning device | Clamping device | |
3 | Detach clips (48) and reverse gear shift rail (49) | ||
4.1 | Remove annular spring (7) and synchronizer cone (8) with synchronizer ring (9) | Transmission 715.500/507/510/513/517 | |
4.2 | Remove annular spring (7), remove synchronizer cone (8) | Transmission 715.520/527/540 | |
5 | Remove locknut (1) and thrust plate (2) | The locknut (1) has a left-hand thread. Thrust plate (2) only with locknut (1) without collar. | |
6 | Remove tapered roller bearing (3), shim (4) and spacer ring (5) | Spacer ring (5) only for tapered roller bearing (6) without collar. | |
Hand pump | |||
Hydraulic hose | |||
Hydraulic cylinder | |||
Adapter | |||
Adapter | |||
Gripper With transmission 715.500/507/520/527/540 | |||
Gripper With transmission 715.510/513/517 | |||
7 | Detach constant mesh gearwheel 2 (10) with tapered roller bearing (6) | Hand pump | |
Hydraulic hose | |||
Hydraulic cylinder | |||
Adapter | |||
Adapter | |||
Adapter | |||
Puller without spindle | |||
8 | Remove annular spring (14), remove synchronizer cone (13) and synchronizer ring (11) from constant mesh gearwheel 2 (10) | ||
9 | Remove sliding sleeve (15) | Mark installed position. | |
10 | Remove tapered roller bearing (12) | Hand pump | |
Hydraulic hose | |||
Hydraulic cylinder | |||
Adapter | |||
Adapter | |||
Adapter | |||
Gripper With transmission 715.500/507/510/513/517 | |||
Gripper With transmission 715.520/527/540 | |||
11 | Remove circlip (16) | ||
12 | Detach synchronizer body (17) | If it is difficult to remove, use puller. | |
13.1 | Remove annular spring (19), synchronizer cone (18) and synchronizer ring (20) from gear wheel for 3rd. gear (21) | Transmission 715.500/507/510/513/517 | |
13.2 | Remove annular spring (19), synchronizer cone (18) and synchronizer ring (20) from gear wheel for 4th. gear (21) | Transmission 715.520/527/540 | |
14.1 | Remove 3rd gear wheel (21) | Transmission 715.500/507/510/513/517 | |
14.2 | Remove 4th gear wheel (21) | Transmission 715.520/527/540 | |
15 | Remove needle bearing (22) | ||
16 | Turn main shaft (23) around and clamp securely | Clamping device | |
17 | Remove circlip (47) | ||
18 | Pull off sun gear (46) and spacer ring (45) | Spacer ring (45) only for tapered roller bearing (44) without collar. | |
19 | Pull off tapered roller bearing (44). | Hand pump | |
Hydraulic hose | |||
Hydraulic cylinder | |||
Adapter | |||
Adapter | |||
Gripper | |||
20 | Remove reverse gear (43) | ||
21 | Remove needle bearing (42) | ||
22 | Remove reverse gear shift fork (39) with sliding blocks (38) and sliding sleeve (40) | Mark sliding sleeve (40) to record its installation position. | |
23 | Remove 1st gear wheel (36), bushing (41) and reverse gear synchronizer body (37) | Use three-arm puller. | |
Three-arm puller | |||
24 | Remove annular spring (32), remove synchronizer cone (33) and synchronizer ring (35) | ||
25 | Remove needle bearing (34) | ||
26 | Remove sliding sleeve (29) | ||
27 | Remove circlip (31) | ||
28 | Detach synchronizer body (30) | ||
29 | Remove annular spring (28), remove synchronizer cone (27) and synchronizer ring (26) | ||
30 | Remove 2nd gear wheel (25) | ||
31 | Remove needle bearing (24) |
652 589 00 33 23
Puller without spindle
Hydraulic hose (complete)
Hand pump
Gripper
652 589 00 33 21
715 589 02 33 15
715 589 00 34 00
715 589 02 34 00
Gripper
Gripper
Gripper
Adapter
715 589 01 34 00
715 589 09 34 00
715 589 10 34 00
715 589 12 34 00
Adapter
Adapter
Adapter
Hydraulic cylinder
715 589 11 34 00
715 589 13 34 00
715 589 15 34 00
315 589 02 31 00
Tensioning device
Gripper
750 589 08 34 00