W26.50-1259-09
1 | Synchronizer ring | 17 | Synchronizer cone | 33 | Synchronizer cone | ||
2 | Synchronizer cone | 18 | Synchronizer ring | 34 | Synchronizer ring | ||
3 | Sliding sleeve | 19 | Synchronizer cone | 35 | Synchronizer cone | ||
4 | Retaining ring | 20 | Sliding sleeve | 36 | Synchronizer body | ||
5 | Synchronizer body | 21 | Retaining ring | 37 | Retaining ring | ||
6 | Compression spring | 22 | Synchronizer body | 38 | Sliding sleeve | ||
7 | Thrust piece | 23 | Synchronizer cone | 39 | Synchronizer cone | ||
8 | Synchronizer ring | 24 | Synchronizer ring | 40 | Synchronizer ring | ||
9 | Synchronizer cone | 25 | Synchronizer cone | 41 | Synchronizer cone | ||
10 | 6th gear gearwheel | 26 | Driver | 42 | Driver | ||
11 | Needle roller bearing | 27 | 3rd gear wheel | 43 | Needle roller bearing | ||
12 | Retaining ring | 28 | Needle roller bearing | 44 | 1st gear wheel | ||
13 | Thrust plate | 29 | Main shaft | 45 | Synchronizer body | ||
14 | 4th gear wheel | 30 | Needle roller bearing | 46 | Retaining ring | ||
15 | Driver | 31 | 2nd gear wheel | 47 | Needle roller bearing | ||
16 | Needle roller bearing | 32 | Driver | 48 | Reverse gearwheel |
| Disassemble | ||
1 | Disassemble transmission | ||
2 | Insert main shaft (29) into mounting plate | Support plate | |
3 | Remove reverse gear gearwheel (48) and needle roller bearing (47) | ||
4 | Remove retaining ring (46) | ||
5 | Remove synchronizer body (45), gearwheel for 1st gear (44) and needle bearing (43) | In event of any sluggishness, remove using puller. | |
Puller | |||
6 | Remove synchronizer cone (41), synchronizer ring (40), synchronizer cone (39) and driver (42) | ||
7 | Remove sliding sleeve (38), compression springs (6) and thrust pieces (7) | To prevent the compression springs (6) and thrust pieces (7) from springing out in an uncontrolled manner, cover up sliding sleeve (38) and synchronizer body (36) with a cloth, and carefully lift up sliding sleeve (38). | |
8 | Remove retaining ring (37) | ||
9 | Remove synchronizer body (36) | ||
10 | Remove synchronizer cone (35), synchronizer ring (34), synchronizer cone (33) and driver (32) | ||
11 | Remove gearwheel for 2nd gear (31) and needle bearing (30) from main shaft (29) | ||
12 | Remove main shaft (29) from mounting plate and clamp with power take-off end on gearing in clamping device | | |
Clamping device | |||
13 | Remove retaining springs | Retaining spring | |
14 | Remove synchronizer ring (1) and synchronizer cone (2) from main shaft (29) | ||
15 | Remove sliding sleeve (3), compression springs (6) and thrust pieces (7) | To prevent the compression springs (6) and thrust pieces (7) from springing out in an uncontrolled manner, cover up sliding sleeve (3) and synchronizer body (5) with a cloth, and carefully lift up sliding sleeve (3). | |
16 | Remove retaining ring (4) | ||
17 | Remove synchronizer body (5) | ||
18 | Remove synchronizer ring (8) and synchronizer cone (9) | ||
19 | Remove gearwheel for 6th gear (10) and needle bearing (11) | ||
20 | Remove retaining ring (12) | ||
21 | Position a suitable three-arm puller on sliding sleeve (20) and detach synchronizer unit approx. 10 mm | This enables the thrust plate (13) to be removed. | |
22 | Remove thrust plate(13) | ||
23 | Remove gearwheel for 4th gear (14), needle bearing (16), synchronizer cone (17), synchronizer ring (18), synchronizer cone (19) and driver (15) | ||
24 | Remove sliding sleeve (20), compression springs (6) and thrust pieces (7) | To prevent the compression springs (6) and thrust pieces (7) from springing out in an uncontrolled manner, cover up sliding sleeve (20) and synchronizer body (22) with a cloth, and carefully lift up sliding sleeve (20). | |
25 | Remove retaining ring (21) | ||
26 | Remove synchronizer body (22) | ||
27 | Remove synchronizer cone (23), synchronizer ring (24) and synchronizer cone (25) | ||
28 | Remove driver (26) | ||
29 | Remove gearwheel for 3rd gear (27) and needle bearing (28) from main shaft (29) | ||
30 | Check synchronizer rings (1, 8, 18, 24, 34, 40) for wear | ||
Synchronizer reserve |
000 589 65 33 00
Puller
715 589 02 63 00
Retaining spring
715 589 31 63 00
Support plate
315 589 02 31 00
Clamping device