Bleed clutch actuation system

AR25.20-D-0072TS

06.03.2020

Model	907 with transmission 700.790
Model	907 with transmission 711.6

1	Cover
2	Dust cap
3	Vent valve

D25.20-1104-06

 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
Topical note	Notes on working on clutch operating system		AH25.20-N-0003-01TS
Topical note	Brake fluid notes		AH42.50-P-0001-01A
	Bleeding
1	Clean area surrounding brake fluid reservoir.	Assembly cleaner	*BR00.45-Z-1028-04A
2	Open brake fluid reservoir.
3	Connect filling unit to brake fluid reservoir.
	000 588 01 82 00 Filling unit		WS25.00-P-0016B
		 When connecting the filling unit, ensure that the brake fluid reservoir is filled up to the Max marking.
		 Note operator's manual for filling unit.
		 Commercially available devices/tools Extraction bellows
		If the brake fluid level is below or above the Max marking:
		
		Add or drain brake fluid level to the Max marking.
4	Raise vehicle.		AR00.60-D-1000-04TS
Topical note	Special instructions for lifting and supporting vehicle		AH00.60-N-0100-01TS
5	Remove bottom engine compartment paneling.	Model 907 with transmission 700.790 with code XM1 (Noise reduction) Model 907 with transmission 711.6 with code XM1 (Noise reduction)
			AR61.20-D-1105TS
6	Remove cover (1).
7	Remove dust cap (2).
8	Fit hose of bleed bottle to socket wrench and plug socket wrench onto bleed valve (3).	 Commercially available devices/tools Bleed bottle
		 Socket wrench	*140589030900
9	Set pressure on filling unit to 2.0 bar.
10	Open bleed valve (3).
11	Bleed clutch actuation system.	 Leave bleed valve(3) open until clean brake fluid flows out free of bubbles.
12	Close bleed valve (3), detach socket wrench from bleed valve (3) and remove hose of bleed bottle from socket wrench.	 Commercially available devices/tools Bleed bottle
		 Socket wrench	*140589030900
13	Tighten bleed valve (3).	 Bleed screw to central clutch release bearing	*BA25.20-N-1001-01TS
14	Switch off filling unit.
	Clean
15	Clean area surrounding bleed valve (3).	Assembly cleaner	*BR00.45-Z-1028-04A
	Check
16	Check clutch operation system for proper operation.
17	Check clutch operation system for leak tightness.	 Visual inspection only.
18	Install dust cap (2).
19	Install cover (1).
20	Install lower engine compartment lining.	Model 907 with transmission 700.790 with code XM1 (Noise reduction) Model 907 with transmission 711.6 with code XM1 (Noise reduction)
			AR61.20-D-1105TS
21	Remove filling unit from brake fluid reservoir.
	000 588 01 82 00 Filling unit		WS25.00-P-0016B
22	Check fill level in brake fluid reservoir.
			AP42.10-D-4210TS
		 Commercially available devices/tools Extraction bellows
		 Brake fluid filling capacity	*BF42.10-N-1001-01TS
		If fill level is incorrect,
		
		correct fill level.
23	Seal off brake fluid reservoir.

 Clutch operating system

Number	Designation		Model 907 with transmission 700.790	Model 907 with transmission 711.6
BA25.20-N-1001-01TS	Bleed screw to central clutch release bearing	Nm	7	10

 Brake fluid

Number	Designation		Model 907, 910
BF42.10-N-1001-01TS	Brake fluid filling capacity	Liter	 1,1
	Sheet		BB00.40-P-0330-01A
	Sheet		BB00.40-P-0331-00A

140 589 03 09 00

Socket wrench

Repair materials

Number	Designation	Order number
BR00.45-Z-1028-04A	Assembly cleaner	A 000 986 56 01

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