W22.10-1021-06
Left side of vehicle
1 Expansion reservoir
2 Bolts
3 Engine support
4 Screw
5 Engine mount
W22.10-1022-06
Right side of vehicle
4 Screw
6 Engine support
7 Engine mount
8 Crankcase ventilation line
9 Air intake hose
10 Air intake hose (only on vehicles with code (Z90) vehicle, capable of fording up to 1195 mm or with code (Z69) vehicle, capable of fording up to
1500 mm)
11 Wiring harness
12 Screw
13 Bracket
14 Electrical lines (only on vehicles with code (M90) Electric charge air preheating system)
G2 alternator
| Remove/install | ||
| Notes on self-locking nuts and bolts | ||
1 | Open engine hood and raise to vertical position | Installation: Only close engine hood after leakage test. | |
2 | Unscrew bolts (2) from expansion reservoir (1) and slide expansion reservoir (1) to side | Do not damage electrical line on coolant level switch and coolant hoses. | |
3 | Attach engine removal and installation tool | ||
4 | Remove air intake hose (10) from alternator (G2) | only on vehicles with code (Z90) vehicle, capable of fording up to 1195 mm or with code (Z69) vehicle, capable of fording up to 1500 mm. | |
5 | Remove crankcase breather line (8) from air intake hose (9) | ||
6 | Remove air intake hose (9) | ||
7 | Remove electrical lines (14) from bracket (13) and alternator (G2) | Only on vehicles with code (M90) Electric charge air preheating system. | |
8 | Remove wiring harness (11) from bracket (13) | ||
9 | Remove bracket (13) | ||
10 | Unscrew bolt (4) from right engine support (6) | | |
11 | Unscrew bolt (4) from left engine support (3) | | |
12 | Lift engine until the engine support (3, 6) is about 1 cm from engine mounts (5, 7) | The engine must hang freely without tipping. Do not damage fan, radiator, lines and detachable parts when lifting. | |
13 | Additionally support engine from below | The fan, radiator, lines and detachable parts can be damaged when tilting the motor. | |
14 | Unscrew bolts (12) and remove right engine support (6) | Do not damage electrical wiring harness (11). | |
| |||
15 | Install in the reverse order | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
16 | Start engine and check air intake hose (9) for leakage when engine is running | Visual inspection. | |
17 | Turn off engine |
Engine mounts, engine supports