AR15.30-P-7100T | Remove/install starter | 15.2.12 |
ENGINES 646.951 in MODEL 211.004
ENGINES 646.961 in MODELS 211.006 /206 /606
ENGINES 647.961 in MODEL 211.016 /216 /616
ENGINES 648.961 in MODEL 211.023 /223 /026 /226
ENGINES 646.8 in MODEL 211, 204
P15.30-2096-12
Shown on engine 646.9
1 Contact protection
2 Electric cable circuit 50
3 Bracket
4 Bolts
M1 Starter
| Remove/install | ||
Danger! | Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between columns of lifting platform and position four support plates at the lifting platform support points specified by vehicle manufacturer. | |
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
| Notes on self-locking nuts and bolts | ||
1 | Disconnect ground line from battery | Do not connect a quiescent current retention device. Risk of short circuit! | |
Insulate ground line to prevent unintentional contact between the detached ground line and battery ground point. | |||
Model 204 | |||
Model 211.0/6 | |||
Model 211.2 | |||
| Notes on battery | ||
2 | Remove bottom sections of soundproofing | Model 204 with diesel engine | |
Model 211 with diesel engine | |||
3 | Detach protection against accidental contact (1) and detach electrical line circuit 30 from starter (M1) | | |
4 | Disconnect electrical line of circuit 50 (2) from starter (M1) | | |
5 | Detach bracket (3) | ||
6 | Remove bolts (4) of starter (M1) | When releasing upper bolt (4) a long extension should be led at and past the rear engine mount over the transmission to the upper bolt (4) in order to ease removal. | |
| |||
7 | Remove starter (M1) from below | ||
8 | Check ring gear at flywheel / drive plate for wear and damage | Rotate engine at center bolt on crankshaft in the direction of rotation. | |
9 | Install in the reverse order | ||
10 | Carry out function check | ||
11 | Render electrical system operational | See: | |
Perform basic programming | |||
Model 204 | |||
Model 211.0/2/6 | |||
12 | Read out fault memory and erase if necessary | ||
| Connect STAR DIAGNOSIS and read out fault memory |
Starter