2 | Electrical line, terminal 50 |
3 | Electrical line, terminal 30 |
5 | Bolts |
6 | Bracket |
M1 | Starter |
P15.30-2332-06
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. | No parts of the body or limbs should be within the operating area of mechanical components when moving components. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on self-locking nuts and bolts | ||
| Remove/install | ||
1 | Disconnect ground line from battery. |
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Topical note | Notes on battery | ||
Model 213, 253 with engine 642 | |||
2 | Remove steering coupling. |
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Model 213, 253 with engine 642 | |||
3 | Remove left front engine mount. |
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Model 253 with engine 642 | |||
4 | Remove front left engine carrier. | Bolt, engine support to crankcase | |
5 | Remove screws at bracket (6) and place bracket (6) with connected line to one side. | ||
6 | Remove contact protection at circuit 30 electric line (3). | ||
7 | Remove circuit 30 electric line (3) at starter (M1). | Nut, connection for circuit 30 | |
8 | Remove electric line circuit 50 (2) from starter (M1). | Nut, connection for circuit 50 | |
9 | Remove bolts (5). | Screw/bolt, starter to cylinder crankcase | |
10 | Remove starter(M1) downward. | ||
11 | Check pinion of the starter (M1) for wear and damage. | When reusing the starter (M1). | |
If there is a problem, | |||
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Replace starter (M1). | |||
12 | Remove charge air cooler and place to one side with attached coolant lines. | ||
13 | Turn engine at center bolt of crankshaft and check starter ring gear at flywheel/drive plate for wear and damage. | To do this rotate crankshaft in direction of engine rotation. | |
Socket wrench bit | |||
If there is a problem, | |||
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Replace flywheel/drive plate. | |||
14 | Install in the reverse order. | ||
| Check | ||
Warning | Risk of burn injuries, suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning caused by skin contact with solid components of the exhaust. | Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
15 | Perform engine test run; in this connection, check starter (M1) for proper operation. |
001 589 65 09 00
Socket wrench bit