AR15.30-P-7100H | Remove/install starter | 15.2.12 |
ENGINES 275 in MODEL 215, 220, 230
ENGINES 285 in MODEL 240
P15.30-2108-05
Shown on engine 285
1 Screw
2 Screw
3 Screw
4 Screw
5 Heat shield
8 Three way catalytic converter bracket
P15.30-2109-05
Shown on engine 285
3 Screw
6 Contact protection
7 Electric line circuit 30
8 Three way catalytic converter bracket
9 Electric cable circuit 50
M1 Starter
Modification notes
| Removing | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
Danger! | Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices | No fire, sparks, open flames or smoking. Wear acid-resistant gloves and clothing and safety glasses with side guards. Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground. Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers. | |
| Notes on self-locking nuts and bolts | ||
1 | Detach ground line from battery | Do not connect a quiescent current retention device. Risk of short circuit! | |
Model 215, 220 | |||
Model 230 without code (P99) "AMG Black Series" | |||
Model 230 with code (P99) Special model "AMG Black Series" | |||
Model 240 | |||
| Notes on battery | ||
2.1 | Remove right catalytic converter | Model 220.179 | |
Model 215, 220.176 | |||
Model 240 | |||
2.2 | Remove complete exhaust system | Model 230 | |
3 | Remove bolts (1, 2) | ||
4 | Loosen bolt (3) | Model 215,ö 220, 240 | |
5 | Remove bolt (4) and remove heat shield (5) | ||
6 | Detach protection against accidental contact (6) and detach electrical line circuit 30 (7) | ||
7 | Detach electrical line circuit 50 (9) | ||
8.1 | Remove bolt (3) and remove catalytic converter (8) | Model 215,ö 220, 240 | |
8.2 | Remove bolt (3) | Model 230 | |
9 | Remove starter (M1) from below | ||
10 | Check ring gear on drive plate for wear and damage | When replacing the starter (M1) | |
Rotate engine at crankshaft in direction of rotation. | |||
| Install | ||
11 | Position starter (M1) at crankcase | ||
12.1 | Loosely position bolt (3) with catalytic converter bracket (8) | Model 215, 220, 240 | |
12.2 | Loosely position bolt (3) | Model 230 | |
13 | Connect electrical line circuit 50 (9) | | |
14 | Connect electrical line circuit 30 (7) and attach protection against accidental contact (6) | | |
15 | Loosely position bolts (1,2) on the heat shield (5) | Pay attention to cable clamp at bolt (1). | |
16 | Loosely position bolt (4) | Pay attention to heat shield (5). | |
17 | Tighten bolts (3, 4) | | |
18 | Tighten bolts (1, 2) for heat shield (5) | | |
19.1 | Install right three way catalytic converter | Model 220.179 | |
Model 215, 220.176 | |||
Model 240 | |||
19.2 | Install exhaust system complete | Model 230 | |
20 | Connect ground cable to battery | Model 215, 220 | |
Model 230 without code (P99) Special model "AMG Black Series" | |||
Model 230 with code (P99) Special model "AMG Black Series" | |||
Model 240 | |||
21 | Carry out function check | ||
22 | Perform basic programming | Model 215, 220 | |
Model 230 | |||
Model 240 | |||
23 | Read out fault memory and erase | When the work is complete stored faults must be worked on in the diagnostic trouble code memories and erased. | |
| Connect STAR DIAGNOSIS and read out fault memory |
Starter