Remove/install starter

AR15.30-B-7100A

Remove/install starter

03.02.2020

Engine

904.9, 906.9, 924.9, 926.9 in model 368, 382.175/177/178/18, 384.06/07, 634.001, 685.282/284/289/290, 979.2

1

Electric line

2

Electric line

3

Starter nut

4

Washer

M1

Starter

 

Remove/install

1

Open the engine access cover

 For buses, the access to carry out maintenance and repair jobs vary according to body type/make.

 Refer to the body makers instructions.

2

Disconnect the battery leads

3

Disconnect the electric lines (1) and (2) of the starter

4

Remove the nuts (3) and the washers (4)

 Tighten the nuts (3).

 ..Starter nut to timing case

*BA15.30-B-1001-01C

5

Remove starter (M1)

Replace ring gear on flywheel
.

AR03.30-B-8312A

 Check the steering wheel toothed rack for eventual wear. Replace it if necessary.

 Check the starter pinion for eventual wear. If necessary, repair the starter.

 Lubricate the starter pinion and the steering wheel toothed rack with a long-life grease.

Molybdenum disulfide running-in paste

*BR00.45-Z-1045-06A

6

Installation in reverse order

 Starter

Number

Designation

Engine 904.9, 906.9

Engine 924.9, 926.9

BA15.30-B-1001-01C

Starter nut to timing case

Nm

50

50

Repair materials

Number

Designation

Order number

BR00.45-Z-1045-06A

Molybdenum disulfide running-in paste

A 000 989 51 51 10