ar1512p2003mna

Remove/install ignition coils

ประเภท ar · หัวข้อ 15.12 · เวอร์ชัน 0400 · 2020-02-11

ใช้กับ: Engine 176 in model 463 up to model year 2019 Engine 177 in model 205

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กลุ่มฟังก์ชัน 1 Engine › 15 Electrical system - engine › 15.12 DI ignition system — ซีรีส์ 176 · ซีรีส์ 177 · ซีรีส์ 205 · ซีรีส์ 463

EinPAS 15 Engine › 15.45 Engine management › 15.45.33 Ignition coil/distributor/ignition line/spark plug — ซีรีส์ 176 · ซีรีส์ 177 · ซีรีส์ 205 · ซีรีส์ 463

AR15.12-P-2003MNA

Remove/install ignition coils

27.01.2020

Engine

176 in model 463

up to model year 2019

Engine

177 in model 205

Modification notes

20.01.2020

Remove cover (21).

Operation step 4

Remove/install ignition coils

Shown on model 205 with engine 177

1

Screw

2

Screw

3

Plug connections

4

Bolts

5

Vacuum line

6

Top heat shield

7

Insulation

8

Bolts

9

Electrical connector

10

Electrical connector

11

Electrical connector

12

Electrical connector

13

Bolts

14

Bolts

15

Bolts

16

Bolts

17

Ignition coil

18

Ignition coil

19

Ignition coil

20

Ignition coil

P15.12-2187-06

Remove/install ignition coils

Shown on model 205 with engine 177

21

Cover

P01.10-A156-06

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on avoiding damage to ignition system

AH15.10-P-0002-01V

Remove/install

1

Remove right air filter housing.

When removing ignition coils (17, 18).

AR09.10-P-1150MNA

2

Remove left-hand air filter housing.

When removing ignition coil (19).

AR09.10-P-1150MNA

3

Remove right and left air filter housings.

When removing ignition coil (20).

AR09.10-P-1150MNA

4

Remove cover (21).

Engine 177 in model 205

5

Remove screw/bolts (1, 2).

When removing ignition coil (18).

Bolt, engine wiring harness to cylinder head cover

*BA15.18-P-1001-01G

6

Unclip electrical plug connections (3) at right crash plate.

Engine 177 in model 205
When removing ignition coil (17).

7

Remove screws (4).

When removing ignition coil (17).

Engine 176 in model 463
up to model year 2019Bolt, vacuum pump to cylinder head

*BA43.05-P-1002-01B

Engine 177 in model 205Screw/bolt, bracket of vacuum line to shield plate of high-pressure pump

*BA43.05-P-1002-01O

8

Remove vacuum line (5) from vacuum pump and seal openings with suitable stop plugs.

When removing ignition coil (17).

Record plug

*129589009100

9

Remove upper heat shield (6) of left and right exhaust gas turbocharger.

When removing ignition coil (20).

AR09.40-P-6026MNA

10

Remove insulation (7).

When removing ignition coil (20).

11

Unscrew bolts (8) and place heat shield to one side.

When removing ignition coil (20).

Bolt, side heat shield to cylinder head cover

*BA09.40-P-1007-01ZA

12

Release and disconnect electrical connectors (9, 10, 11, 12).

13

Remove screws (13, 14, 15, 16) of ignition coils (17, 18, 19, 20).

Bolt, ignition coil to cylinder head cover

*BA15.10-P-1001-04D

14

Pull out ignition coils (17, 18, 19, 20) with spark plug connectors upwards and remove.

Installation:
Apply spark plug connector grease before installation of spark plug connector to reduce the draw-off/attachment forces.
Otherwise the spark plug connector will be damaged when removed again.

Installation: Discharge approx. Fill 1 g of spark plug connector grease into the spark plug connector.

Spark plug connector grease

*BR00.45-Z-1102-06A

Check

15

Check ignition coils (17, 18, 19, 20) and spark plug connectors for damage.

If problems exist,

Replace ignition coils (17, 18, 19, 20) or spark plug connectors.

16

Install in the reverse order.

17

Read out fault memory with vehicle diagnosis system and delete if necessary.

Engine 176 in model 463
up to model year 2019

AD00.00-P-2000-04A

Engine 177 in model 205

AD00.00-P-2000-04B

Turbocharger

Number

Designation

Engine 176

Engine 177

BA09.40-P-1007-01ZA

Bolt, side heat shield to cylinder head cover

Nm

9

9

Ignition coil

Number

Designation

Engine 176

Engine 177

BA15.10-P-1001-04D

Bolt, ignition coil to cylinder head cover

Nm

9

9

Engine wiring harness

Number

Designation

Engine 176

Engine 177

BA15.18-P-1001-01G

Bolt, engine wiring harness to cylinder head cover

Nm

9

9

Vacuum pump

Number

Designation

Model 463
up to model year 2019

BA43.05-P-1002-01B

Bolt, vacuum pump to cylinder head

Nm

10

Vacuum pump

Number

Designation

Engine 177

BA43.05-P-1002-01O

Screw/bolt, bracket of vacuum line to shield plate of high-pressure pump

Nm

9

Remove/install ignition coils

129 589 00 91 00

Record plug

Repair materials

Number

Designation

Order number

BR00.45-Z-1102-06A

Spark plug connector grease

A 002 989 80 51

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