AR14.40-W-2049A | Remove, install external pneumatic pressure relief valve on pump module | 22.3.11 |
ENGINES 457.9 in MODEL 940, 942, 943, 944 (except 940.3, 942.3, 943.3) with CODE (MS4) BlueTec 4
Pump module with part number A 000 140 02 78, A 000 140 03 78, A 000 140 04 78
ENGINES 457.9 in MODEL 940, 942, 943, 944 (except 940.3, 942.3, 943.3) with CODE (MS5) BlueTec 5
Pump module with part number A 000 140 02 78, A 000 140 03 78, A 000 140 04 78
ENGINES 541.9 in MODEL 930, 932, 933, 934 (except 930.3, 932.3, 933.3) with CODE (MS4) BlueTec 4
Pump module with part number A 000 140 02 78, A 000 140 03 78, A 000 140 04 78
ENGINES 541.9 in MODEL 930, 932, 933, 934 (except 930.3, 932.3, 933.3) with CODE (MS5) BlueTec 5
Pump module with part number A 000 140 02 78, A 000 140 03 78, A 000 140 04 78
ENGINES 542.9 in MODEL 930, 932, 934 (except 930.3, 932.3) with CODE (MS4) BlueTec 4
Pump module with part number A 000 140 02 78, A 000 140 03 78, A 000 140 04 78
ENGINES 542.9 in MODEL 930, 932, 934 (except 930.3, 932.3) with CODE (MS5) BlueTec 5
Pump module with part number A 000 140 02 78, A 000 140 03 78, A 000 140 04 78
ENGINES 902.9, 926.9 in MODEL 950, 952, 953, 954 with CODE (MS4) BlueTec 4
Pump module with part number A 000 140 02 78, A 000 140 03 78, A 000 140 04 78
ENGINES 902.9, 926.9 in MODEL 950, 952, 953, 954 with CODE (MS5) BlueTec 5
Pump module with part number A 000 140 02 78, A 000 140 03 78, A 000 140 04 78
ENGINES 926.9 in MODEL 958.2 with CODE (MS4) BlueTec 4
Pump module with part number A 000 140 02 78, A 000 140 03 78, A 000 140 04 78
ENGINES 926.9 in MODEL 958.2 with CODE (MS5) BlueTec 5
Pump module with part number A 000 140 02 78, A 000 140 03 78, A 000 140 04 78
W14.40-1513-06
Illustrated on model 930
1 Pump module
2 External pneumatic pressure reducing valve
3 Compressed-air line
4 AdBlue return line
5 AdBlue return
11 AdBlue feed line
W14.40-1481-02
2 External pneumatic pressure reducing valve
6 Banjo union
7 AdBlue return connection
8 Screw-in bushing
9 Sleeve
10 Hexagon nut
A Shoulder
Modification notes
20.7.10 | Disconnect compressed air line (3) from external pneumatic pressure reducing valve (2)added | Operation step 3 |
| Service Information: repair solution for pressure reducing valve in pump module of exhaust aftertreatment system | ||
| Remove/install | ||
Danger! | Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue | Only pour AdBlue into suitable containers. Wait until the pressure is released before starting any work on the exhaust aftertreatment system. | |
| Notes on use, material properties and handling of AdBlue® | ||
1 | Detach AdBlue and coolant line package and press to the side | Installation: Replace removed cable tie. It is essential to ensure that the AdBlue lines and coolant lines are routed absolutely free of tension and possible chafe marks are avoided. | |
2 | Detach AdBlue return line (4) on the external pneumatic pressure relief valve (2) and close off using a sealing piece | ||
| Sealing piece for AdBlue return line | ||
3 | Disconnect compressed air line (3) from external pneumatic compressed air valve (2) | Engine 457.9 | |
Engine 541.9, 542.9 | |||
4 | Detach AdBlue feed line (11) on the external pneumatic pressure relief valve (2) and close off using a sealing piece | In isolated cases Adblue may flow out of the AdBlue feed fitting. If this is the case: seal AdBlue feed fitting using a sealing piece. | |
| Sealing piece for AdBlue feed line | ||
| Sealing piece for AdBlue feed fitting on pump module | ||
5 | Remove external pneumatic pressure reducing valve (2) on the AdBlue return (5) of the pump module (1). | Ensure when replacing the external pressure relief valve (2) that there are two different variants of the external pneumatic pressure relief valve. See Service Information bulletin above for notes on ordering parts. | |
In order to better open or tighten the hexagon of the sleeve (9) on the pump module (1), open the hexagon nut (10) and displace the banjo union (6) upwards slightly. | |||
Installation: If the hexagon nut (10) on the sleeve (9) has been unscrewed, during assembly ensure that the shoulder inside the hexagon nut (10) points downwards towards the ring piece (6). | |||
Engine 457.9 | |||
Engine 457.9 | |||
Engine 457.9 | |||
Engine 457.9 | |||
Engine 541.9, 542.9 | |||
Engine 541.9, 542.9 | |||
Engine 541.9, 542.9 | |||
Engine 541.9, 542.9 | |||
Engines 902.9, 926.9 | |||
Engines 902.9, 926.9 | |||
Engines 902.9, 926.9 | |||
Engines 902.9, 926.9 | |||
6 | Install in the reverse order |
Exhaust aftertreatment
Number | Designation | Engine 541.9 | Engine 542.9 | |||
BA14.40-N-1050-02A | Sleeve for external pressure relief valve to pump module | Nm | 45 | 45 | ||
BA14.40-N-1052-02A | Hexagon nut on sleeve for external pressure relief valve | Nm | 40 | 40 | ||
BA14.40-N-1053-02A | Screw-in bushing to sleeve for external pressure relief valve | Nm | 30 | 30 | ||
BA14.40-N-1054-02A | Compressed air line to external pressure relief valve | Nm | 13 | 13 | ||
Exhaust aftertreatment
Number | Designation | Engine | |||
BA14.40-N-1049-02B | Sleeve for external pressure relief valve to pump module | Nm | 45 | ||
BA14.40-N-1051-02B | Hexagon nut on sleeve for external pressure relief valve | Nm | 40 | ||
BA14.40-N-1052-02B | Screw-in bushing to sleeve for external pressure relief valve | Nm | 30 | ||
BA14.40-N-1053-02B | Compressed air line to external pressure relief valve | Nm | 13 | ||
Exhaust aftertreatment
Number | Designation | Engine | |||
BA14.40-N-1049-02C | Sleeve for external pressure relief valve to pump module | Nm | 45 | ||
BA14.40-N-1051-02C | Hexagon nut on sleeve for external pressure relief valve | Nm | 40 | ||
BA14.40-N-1052-02C | Screw-in bushing to sleeve for external pressure relief valve | Nm | 30 | ||
BA14.40-N-1053-02C | Compressed air line to external pressure relief valve | Nm | 13 | ||