ar1420w1061md

Remove/install exhaust gas recirculation line upstream of exhaust gas recirculation cooler

ประเภท ar · หัวข้อ 14.20 · เวอร์ชัน 0302 · 2015-11-19

ใช้กับ: Engine 936.9 in model 963, 964

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กลุ่มฟังก์ชัน 1 Engine › 14 Exhaust manifold, engine brake, emission control system › 14.20 Exhaust gas recirculation — ซีรีส์ 936 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.13 Line/hose/valve — ซีรีส์ 936 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

AR14.20-W-1061MD

Remove/install exhaust gas recirculation line upstream of exhaust gas recirculation cooler

17.11.15

Engine

936.9 in model 963, 964

Modification notes

2.6.14

Note: Replace screw/bolts (1) and clamping brackets (2), added.

Operation step 2

Remove/install exhaust gas recirculation line upstream of exhaust gas           
	recirculation cooler

1

Screw/bolts

2

Clamping bracket

3

Screw/bolts

4

Exhaust gas recirculation pipe

5

Seal

6

Exhaust manifold

7

Exhaust gas recirculation cooler

W14.20-1035-06

Danger !

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Danger !

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Notes on tilting the cab

AH60.80-N-0003-01A

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Remove/install

1

Tilt cab

Installation: Only tilt back cab after the leak test.

2

Remove screw/bolts (1) on clamping bracket (2)

Installation: Replace screws/bolts (1) and clamping bracket (2). Coat thread of screw/bolts (1) with lubricant.

Bolt, exhaust gas recirculation line clamp to exhaust gas recirculation cooler

*BA14.20-N-1001-01J

Copper paste (article no. 3080)

*BR00.45-Z-1080-06A

3

Remove screw/bolts (3)

Removal of the screw/bolts (3) can be simplified if they are loosened beforehand using hammer blows.

Installation: Coat thread of screw/bolts (3) with lubricant.

Bolt, exhaust gas recirculation line to exhaust manifold

*BA14.20-N-1002-01J

Copper paste (article no. 3080)

*BR00.45-Z-1080-06A

4

Remove exhaust gas recirculation pipe (4)

Installation: Clean sealing surfaces on exhaust gas recirculation pipe (4), exhaust manifold (6) and exhaust gas recirculation cooler (7). Install new seal (5).

5

Install in the reverse order

6

Start engine and perform an engine test run

Allow engine to run at a higher rotational speed.

7

Check area around exhaust gas recirculation pipe (4) for leaktightness

Visual inspection.

Exhaust gas recirculation

Number

Designation

Engine 936.9

BA14.20-N-1001-01J

Bolt, exhaust gas recirculation line clamp to exhaust gas recirculation cooler

M8

Nm

25

Exhaust gas recirculation

Number

Designation

Engine 936.9

BA14.20-N-1002-01J

Bolt, exhaust gas recirculation line to exhaust manifold

M8

Nm

25

Repair materials

Number

Designation

Order number

BR00.45-Z-1080-06A

Copper paste (article no. 3080)

Liqui Moly GmbH
Jerg-Wieland-Strasse 4
89081 Ulm-Lehr, Germany
www.liqui-moly.de

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