Remove/install poly-V belt

AR13.22-P-1202HA

23.3.12

ENGINES 602.982 /983, 604, 605, 606

P13.22-0203-09

Modification notes

2.3.12

Test sequence revised

Operation step 1 to 12

	Removing
1.1	Remove top charge air pipe	Engine 605.960 in model 202, Engine 602.982, 605.962 in model 210	AR09.41-P-1311H
2	Remove viscous fan clutch	Engines 605, 606 in model 124 Engine 606.961 in model 140 Engine 605 in model 202 Engine 602.982, 605, 606 in model 210	AR20.40-P-5660HB
		Engine 604 in model 202, 210	AR20.40-P-5660HA
		Engine 602.983 in model 461	AR20.40-P-5660GV
3	Slacken poly-V belt
	Lever to press the poly-V belt tensioning device spring clamp lever		WF58.50-P-3902-01A
4	Take off poly-V belt	Check belt pulley profile and tensioning device for damage and dirt, replace if necessary.
5	Check poly-V belt; damage profile		AP13.22-P-1351-01A
	Install
6	Fit on poly-V belt	 Do not use belt wax or similar products.
		Poly-V belt dimensions for engine 604, 605, 606	*BE13.22-P-1001-01A
		Engine 602.982/983	*BE13.22-P-1001-01F
		 Lay on poly-V belt beginning at the tensioner pulley in the numbered sequence 
		Routing diagram of poly-V belt	AR13.22-P-3902-02HA
7	Tension poly-V belt		AR13.22-P-3902-04HA
	Lever to press the poly-V belt tensioning device spring clamp lever		WF58.50-P-3902-01A
8	Install viscous fan clutch	Engines 605, 606 in model 124 Engine 606.961 in model 140 Engine 605 in model 202 Engine 602.982, 605, 606 in model 210	AR20.40-P-5660HB
		Engine 604 in model 202, 210	AR20.40-P-5660HA
		Engine 602.983 in model 461	AR20.40-P-5660GV
9.1	Install charge air pipe	Engine 605.960 in model 202, engine 602.982, 605.962 in model 210	AR09.41-P-1311H

Single-belt drive

Number	Designation			Engine 604 with refrigerant compressor	Engine 604 without refrigerant compressor	Engine 605 with refrigerant compressor


BE13.22-P-1001-01A	Belt length	-	mm	2120	2050	2140
		Belt pulley dia.	mm	-	-	-

Single-belt drive

Number	Designation			Engine 605 without refrigerant compressor	Engine 606 except 606.962 with refrigerant compressor	Engine 606 except 606.962 without refrigerant compressor


BE13.22-P-1001-01A	Belt length	-	mm	2080	2140	2080
		Belt pulley dia.	mm	-	-	-

Single-belt drive

Number	Designation		Engine 602.982 without refrigerant compressor	Engine 602.982 with refrigerant compressor	Engine 602.983 without refrigerant compressor	Engine 602.983 with A/C compressor


BE13.22-P-1001-01F	Belt length	mm	2100	2140	2080	2150