AR09.41-W-1311JD | Remove/install charge air pipe | 14.10.08 |
ENGINE 902.9 in MODEL 957 except CODE (MS8) Natural gas engine
Charge air pipe from charge air cooler to charge air manifold
ENGINE 926.9 in MODEL 957
Charge air pipe from charge air cooler to charge air manifold
W09.41-1041-12
1 Charge air pipe (from turbocharger to charge air manifold)
2 Clip
3 Charge air manifold
4 O-ring
5 Charge air hose, black
6 Coolant line
7 Screw
Modification notes
22.12.07 | Switch off ignition - added. | Step 1 | |
Open maintenance flap, added. | Step 2 | ||
Perform leak test -added. | Step 13 |
| Remove/install | ||
1 | Switch off ignition | ||
2 | Open maintenance flap | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within tilting range of cab as it is being tilted. Always tilt cab all the way to end position and secure with safety strut. | |
3 | Tilt cab | Installation: Only tilt cab back after leak test has been conducted. | |
| Notes on tilting the cab | ||
4 | Remove soundproofing on frame above on the right | ||
Danger! | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
5 | Remove fuel line and electrical lines for flame starting system | Only for vehicles with code (M89) Flame starting system (FLA) | |
Collect escaping fuel. | |||
6 | Detach black charge air hose (5) on charge air pipe (1) | | |
7 | Detach coolant line (6) at charge air pipe (1) | ||
8 | Unscrew bolt (7) | ||
9 | Remove clamp (2) | | |
10 | Remove charge air pipe (1) | Close off opening on charge air manifold (3). | |
11 | Remove O-ring (4) | ||
12 | Install in the reverse order | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
13 | Start engine and check charge air pipe (1) for leaktightness for a running engine; stop engine | Visual inspection. |
Charge air pipe/charge air cooling