S09.41-A002-09
1 | Charge air cooler | 3 | Screw | 5 | Air duct segment | ||
2 | Bolts | 4 | Air duct segments |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
| Remove/install | ||
1 | Remove front engine compartment lining at bottom. | ||
Installation: Only install front engine compartment paneling after a leak test. | |||
2 | Remove charge air hose upstream of charge air cooler (1). | ||
Remove charge air hose only from charge air cooler (1). | |||
3 | Remove charge air hose downstream of charge air cooler (1). | ||
Remove charge air hose only from charge air cooler (1). | |||
4 | Remove bolt (3) . | ||
5 | Remove the charge air cooler (1). | ||
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | |||
To do this, remove screws (2). | |||
Commercially available devices/tools | |||
Screw/bolt, charge air cooler bracket to longitudinal member | |||
6 | Change air duct segments (4, 5). | If the charge air cooler (1) is replaced. | |
7 | Install in the reverse order. | ||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
8 | Check for leaktightness when engine is running. | Visual inspection only. |