Remove/install turbocharger

AR09.40-T-6020B

21.12.99

ENGINE 402.970, 446.938 in MODEL 613.455 /485

T09.40-0009-06

1 Right-hand turbocharger

2 Left-hand turbocharger

3 Charge air cross pipe

4 Charge air pipe

5 Left connecting hose

6 Connecting hose of turbocharger intake pipe

7 Right connecting hose

8 Turbocharger intake pipe

9 Right exhaust forked pipe

10 Left exhaust forked pipe

11 Oil pressure line

12 Screw

13 Connection piece

14 Gasket

 	Remove/install
1	Remove/install engine compartment flap		AR88.40-T-1100B
Danger!	Risk of injury to skin and eyes from handling hot or glowing objects.	Wear protective gloves, protective clothing and, if appropriate, eye protection.	AS00.00-Z-0002-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
2	Remove turbocharger on left side of vehicle		AR09.40-T-6020-07B
			*BA09.40-N-1002-01H
			*BA09.40-N-1003-01H
			*BA14.10-N-1008-01E
			*BA14.10-N-1009-01E
			*BA14.10-N-1010-01E
			*000589642100
3	Remove turbocharger on right side of vehicle		AR09.40-T-6020-08B
			*BA09.40-N-1002-01H
			*BA09.40-N-1003-01H
			*BA14.10-N-1008-01E
			*BA14.10-N-1010-01E
			*BA09.41-N-1001-01G
			*000589642100
4	Install in the reverse order	Installation: Before fitting on turbocharger, inspect all lines for foreign matter, impurities and damage.

 Turbocharger

Number	Designation		Engine 402.970	Engine 446.938


BA09.40-N-1002-01H	Bolt of oil pressure line to turbocharger	Nm	25	25
BA09.40-N-1003-01H	Bolt of oil return flow line to turbocharger	Nm	25	25

 Turbocharger

Number	Designation			Engine 402.970	Engine 446.938


BA09.41-N-1001-01G	Bolt of charge air cross pipe to charge air pipe	M8	Nm	25	25
		M10	Nm	50	50
		M12	Nm	80	80

 Exhaust manifold

Number	Designation		Engine 402.970	Engine 446.938


BA14.10-N-1008-01E	Nut of flap connection to turbocharger	Nm	50	50
BA14.10-N-1009-01E	Nut of transverse exhaust pipe to flap connection	Nm	50	50
BA14.10-N-1010-01E	Nut of exhaust forked pipe to turbocharger	Nm	50	50

Torque wrench

000 589 64 21 00