P09.10-A010-09
1 | Electrical connector | 8 | Elastomer bearing | |
2 | Air intake line | 9 | Bolts | |
3 | Air cleaner housing | 10 | Electrical connector | |
4 | Screw | 11 | Electrical line | |
5 | Cable duct | 12 | Screw clamp | |
6 | Engine air intake duct downstream of air filter | N3/9 | CDI control unit | |
7 | Elastomer bearing |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
| Remove/install | ||
1 | Remove upper engine cover. | ||
2 | Release electrical connector(1) and disconnect. | ||
3 | Unclip air intake line (2) at air intake scoop (arrows A). | ||
4 | Remove air intake line (2) from air filter housing (3) and remove upward (arrow B). | ||
5 | Unscrew bolt (4). | M61 | |
6 | Remove screws (9). | Bolt, CDI control unit to air filter housing | |
7 | Release and disconnect electrical connector(10). | ||
8 | Unclip electric line (11) from air filter housing (3). | ||
9 | Unclip cable duct (5) from air filter housing (3) (arrow C). | ||
10 | Remove CDI control unit (N3/9) from air filter housing (3) and place to one side with the connected lines. | ||
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11 | Release screw clamp (12). | ||
12 | Pull air filter housing (3) in front area upward out of elastomer bearing (7). | Installation: Wet elastomer bearing (7) with lubricant. | |
Lubricant, rubber assembly 1 l | |||
13 | Pull air filter housing (3) forward out of engine air intake duct downstream of air filter (6) and remove mounts for elastomer bearings (8) and remove in an upward direction. | Installation: Wet elastomer bearings (8) with lubricant. | |
Lubricant, rubber assembly 1 l | |||
14 | Seal exposed openings with protective covers. | Set of protective covers | |
| Check | ||
15 | Check elastomer bearing (7) and elastomer bearings (8) for damage. | If damage is identified, | |
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replace elastomer bearing (7) and elastomer bearings (8). | |||
16 | Check elastomer bearings (7, 8) are correctly seated. | If necessary, | |
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correct the seating of elastomer bearing (7) or elastomer bearings (8). | |||
17 | Check seal in air filter housing (3) for damage. | If damage is identified, | |
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replace seal in air filter housing (3). | |||
18 | Install in the reverse order. | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
19 | Perform engine test run. While doing so, check engine for proper operation and leak tightness. |
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Set of protective covers