Remove/install camshaft

AR05.20-W-6292B

Remove/install camshaft

10.11.11

11.3.05

Document revised completely.

 

Remove/install

1

Remove engine

AR01.10-W-2400B

2

Fit engine with the fastening angle to the engine assembly stand

Engine assembly stand for commercial vehicles
gotis://A_01_15.1

Mounting bracket

3

Remove oil pan

AR01.45-W-7500B

4

Remove timing case

AR01.60-W-8200B

5

Remove oil filter housing

AR18.20-W-3471B

6

Remove all MR/PLD unit pumps

AR07.15-W-8950B

7

Remove all cylinder heads

AR01.30-W-5800B

8

Remove tappet rods (2)

 When pulling out tappet rods (2), turn them so that they detach from the roller tappet (1) and the roller tappet (1) is not pulled out of the crankcase.

 Installation: Oil push rods (2) with engine oil and ensure they are correctly located in the roller tappet (1).

9

Use the clamping bracket (5) to pull the roller tappet (1) out of the crankcase

 Mark roller tappets (1) to crankcase.

 Installation: Perform a visual inspection of the surface of the roller tappet (1) and check for wear and damage.

 The roller tappet (1) can be used again if there are minimal score marks or scratches.

If there are deep scores, scratches or grinding marks the roller tappet (1) concerned must be replaced.

Push in the roller tappet (1) wit the clamping bracket (5), in the process, pay attention to the groove in the crankcase and the guide on the roller tappet (1).



*541589006300

10

Fit guide sleeve (6) to the camshaft with the camshaft sprocket (3)



*541589001400

11

Remove camshaft with the camshaft sprocket (3)

 Carefully pull camshaft with camshaft sprocket (3) out of the crankcase and in the process, push back the guide sleeve (6).

 Installation: Oil camshaft with the camshaft sprocket (3) and camshaft bearing with engine oil. Carefully push the camshaft with camshaft sprocket (3) with the guide sleeve (6) into the crankcase, do not damage the camshaft bearing. The markings (arrows) on the camshaft sprocket and on the crankshaft gear (4) must agree.



*541589001400



Check

12

Perform a visual inspection of the cams of the camshaft with camshaft sprocket (3) and check for damage and wear

 If scratches or scoring are minimal, the camshaft with camshaft sprocket (3) can be reused.

If there are deep scores, scratches or grinding marks, the camshaft with camshaft sprocket (3) must be replaced.

13

Check camshaft with camshaft sprocket (3) for hardness, smooth operation and cam elevation

AR05.20-W-6292-03B

Hardness of cams and journals

*BE05.20-N-1006-04C

Camshaft smooth operation deviation

*BE05.20-N-1007-04C

Cam elevation - intake and exhaust valve cams

*BE05.20-N-1008-04C

Cam elevation unit pump cams

*BE05.20-N-1009-04C



*000589202100



*001589532100



*363589022100

14

Install in the reverse order

15

Fillling the engine oil circuit

AR18.00-W-1600B

Number

Designation

Engine 541.9, 542.9

BE05.20-N-1006-04C

Hardness of cams and journals

HRC

58 to 62

BE05.20-N-1007-04C

Camshaft radial runout when mounted on outside bearing journals

Cam base circle

mm

0.050

Bearing point

mm

0.050

BE05.20-N-1008-04C

Cam elevation, valve cams over base circle dia.

Inlet

mm

8.0 to 8.3

Outlet

mm

8.3 to 8.5

BE05.20-N-1009-04C

Cam elevation, unit pump over base circle dia.

mm

17.7 to 18.0