ar0330w1600h

Remove/install belt pulley/vibration damper

ประเภท ar · หัวข้อ 03.30 · เวอร์ชัน 0301 · 2018-12-20

ใช้กับ: Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964

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ตำแหน่ง

กลุ่มฟังก์ชัน 1 Engine › 03 Crank assembly › 03.30 Flywheel, driving disc, vibration damper, starter ring gear — ซีรีส์ 470 (รุ่น 9**) · ซีรีส์ 471 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.41 Crankshaft/flywheel/drive plate — ซีรีส์ 470 (รุ่น 9**) · ซีรีส์ 471 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

EinPAS 15 Engine › 15.18 Belt drive › 15.18.30 Belt/belt pulley/clamping device/guide pulley — ซีรีส์ 470 (รุ่น 9**) · ซีรีส์ 471 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

ใช้กับเครื่องยนต์/เกียร์ด้วย: 473 9**

AR03.30-W-1600H

Remove/install belt pulley/vibration damper

14.12.2018

Engine

470.9 in model 963, 964

Engine

471.9 in model 963, 964

Engine

473.9 in model 963, 964

Modification notes

05.03.2015

Work procedure completely revised.

Remove/install belt pulley/vibration damper

W03.30-1085-09

Shown on engine 471.9 with 3-belt drive

1

Poly-V belt for fan

4

Belt pulley/vibration damper

7

Fan carrier flank

2

Poly-V belt for fan

5

Belt pulley

3

Basic belt drive poly-V belt

6

Bolts

Remove/install belt pulley/vibration damper

W03.30-1086-09

Shown on engine 471.9 with 3-belt drive

4

Belt pulley/vibration damper

9

Drift

8

Bolts

10

Slinger

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

Warning

Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under tension

Use only approved tensioning devices; additionally screen off hazardous area if necessary. Check special tools for damage and proper operation (visual inspection). Wear protective gloves.

AS00.00-Z-0001-01A

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Remove/install

1

Tilt cab

2

Remove soundproofing

3

Remove fan


Vehicles with code M8A (Air intake, from the front)

AR20.40-W-5614HA

Vehicles without code M8A (Air intake from the front)

AR20.40-W-5614H

4

Remove front fan poly-V belt (1)

Only for vehicles with a 3-belt drive.

AR13.21-W-2010H

5

Remove rear fan poly-V belt (2)

Only for vehicles with a 3-belt drive.

AR13.21-W-2005H

6

Slacken tension on basic belt drive poly-V belt (3) and remove from belt pulley/vibration damper (4)

AR13.21-W-2000H

7

Remove belt pulley (5) on fan carrier flank (7)

Only for vehicles with a 3-belt drive.

8

Attach cranking device to the timing case and block flywheel with the cranking device

AR03.30-W-1600-03H

Screw/bolt, cap of TDC inspection hole to timing case

*BA01.60-N-1001-01N

Bolt, turning device to timing case

*BA01.60-N-1002-01N

Bracket for front axle travel sensor to crescent-shaped crossmember

*BA32.30-N-1005-04B

Turning device

*904589046300

9

Remove screw/bolts (6) and remove fan carrier flank (7)

Only on vehicles with 1-belt drive or with 3-belt drive.

Screw/bolt, fan carrier flank to vibration damper

*BA20.40-N-1004-01O

10

Loosen screw/bolts (8) and then remove a screw/bolt (8) on the left side of the belt pulley/vibration damper (4)

Bolt, vibration damper to crankshaft

*BA03.30-N-1001-01V

Socket wrench bit

*422589020900

11

Screw drift (9) into threaded hole

Drift

*403589026300

12

Remove remaining screw/bolts (8) on the belt pulley/vibration damper (4)

Bolt, vibration damper to crankshaft

*BA03.30-N-1001-01V

13

Loosen belt pulley/vibration damper (4), turn on the drift (9) and detach from crankshaft flange

14

Remove slinger (10)

Installation: The slinger (10) must be installed with the flat side towards belt pulley/vibration damper (4).

15

Check belt pulley/vibration damper (4) and all belt pulleys, tensioner pulleys and guide pulleys for driven component for damage and concentricity

If damage is present:

Replace component in question.

16

Install in the reverse order

Timing case

Number

Designation

Engine 470.9, 471.9

Engine 473.9

BA01.60-N-1001-01N

Screw/bolt, cap of TDC inspection hole to timing case

Nm

30

30

Timing case

Number

Designation

Engine 470.9, 471.9

Engine 473.9

BA01.60-N-1002-01N

Bolt, turning device to timing case

Nm

30

30

Flywheel, driven plate, vibration damper, starter ring gear

Number

Designation

Engine 470.9, 471.9, 473.9

BA03.30-N-1001-01V

Bolt, vibration damper to crankshaft

Nm

200

Fan, fan clutch

Number

Designation

Engine 470.9

Engine 471.9

BA20.40-N-1004-01O

Screw/bolt, fan carrier flank to vibration damper

Nm

30

30

Fan, fan clutch

Number

Designation

Engine 473.9

BA20.40-N-1004-01O

Screw/bolt, fan carrier flank to vibration damper

Nm

30

Level control

Number

Designation

Model 963, 964

BA32.30-N-1005-04B

Bracket for front axle travel sensor to crescent-shaped crossmember

M10

Nm

50

Remove/install belt pulley/vibration damper
Remove/install belt pulley/vibration damper
Remove/install belt pulley/vibration damper

904 589 04 63 00

Turning device

422 589 02 09 00

Socket wrench bit

403 589 02 63 00

Drift

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