Removing and installing retaining lock for crankshaft/ring gear

AR03.30-P-5000HA

12.12.08

ENGINE 111, 605, 606 in MODEL 124

ENGINE 606.961 in MODEL 140

ENGINE 111.977 in MODEL 163

ENGINE 111 in MODEL 170, 208

ENGINE 111, 604, 605 in MODEL 202

ENGINE 111, 602.982, 604, 605, 606.912 /962 in MODEL 210

ENGINE 602.983 in MODEL 461

ENGINE 606.964 in MODEL 463

P03.30-0224-06

Retaining lock to oil pan

1 Bolts of oil pan M685

2 End cover

4 Bolts M690

3  Retaining lock

 The end cover (2) on engine 602.983 is bolted on.

P03.30-0225-05

Retaining lock to starter opening

5  Retaining lock

P03.30-0226-05

Retaining lock to transmission bell with oil pan removed and transmission connected

6  Retaining lock

Fig. item, etc.	Work instructions
	Remove bottom noise encapsulation	Model 124 with engine 605, 606	wh9490pkw0000x
		Model 140.1	ra94001405305x
		Model 202 with engine 604, 605, 606	AR94.30-P-5300A
		Model 210 with engine 602.982, 604, 605, 606	AR94.30-P-5300AB
3	Retaining lock	Allow blocking device (6) to engage in ring gear, bolt on to oil pan.  Use bolts (4) M690 otherwise the threads in the rear end cover will be damaged. If necessary, rotate engine at crankshaft. Pay attention to tightening torque.
			*601589024000
		 Engine 602.982/983	*BA01.45-N-1001-01H
		 Engine 111, 604, 605, 606	*BA01.45-P-1001-01A
5	Retaining lock	Model 140.1	ra94001405305x
		Insert into starter opening and allow to engage in ring gear, with starter removed. If necessary, rotate engine at crankshaft.
			*602589004000
6	Retaining lock	Allow to engage in ring gear, bolt on to transmission bell, with oil pan removed. If necessary Rotate engine at crankshaft.
			*102589014000
		 Engine 602.982/983	*BA01.45-N-1002-01H
		 Engine 111, 604, 605, 606	*BA01.45-P-1002-01A

 Oil pan

Number	Designation			Engine 111.951/ 955/958	Engine 111.92/94/ 952/956/ 957/96/97/98	Engine 604, 605, 606


BA01.45-P-1001-01A	Bolt of oil pan to crankcase	M6	Nm	8	10	10
		M8	Nm	20	25	25
		M10	Nm	-	-	-
BA01.45-P-1002-01A	Bolt of transmission bell to oil pan		Nm	40	40	40

 Oil pan

Number	Designation			Engine 602.982


BA01.45-N-1001-01H	Bolt of oil pan to crankcase	M6	Nm	10
		M8	Nm	25
		M10	Nm	-
BA01.45-N-1002-01H	Bolt of transmission bell to oil pan		Nm	40

 Oil pan

Number	Designation			Engine 601, 602 except 602.982, 603 except 603.913/ 963


BA01.45-P-1001-01A	Bolt of oil pan to crankcase	M6	Nm	10
		M8	Nm	25
		M10	Nm	40
BA01.45-P-1002-01A	Bolt of transmission bell to oil pan		Nm	-

601 589 02 40 00

602 589 00 40 00

Retaining lock

102 589 01 40 00

Retaining lock