Remove/install belt pulley/vibration damper

AR03.30-B-1600TA

12.02.16

Cumbustion engine 904.9, 906.9 with Vehicle 958

W03.30-0017-06

1 Intermediate part

2 Bolts

3 Anti-vibrating

4 Bolts

5 Fan

6 Polly-V belt

	Remove and install
1	Remove the fan (5)		AR20.40-B-5614TC
2	Remove the tensioner device from the Polly-V belt		AR13.25-B-3200TA
3	Install the engine turning device in the distribution housing and lock it through the pin		AR03.30-B-1600-03A
			*BA01.60-B-1002-01A
			*904589046300
4	Remove the bolts (2) and remove the intermediate part (1)		*BA03.30-B-1003-01C
5	Remove the bolts (4) and remove the anti-vibrating pulley (3)	Multi-toothed key insert for bolt (4) M14x1.5	*904589001000
		Multi-toothed key insert for bolt (4) M16x1.5	*904589011000
			*BA03.30-B-1002-01C
6	Measure the bolts length (4)	M141.5 and M161.5	*BE03.30-B-1001-02D
		In the case the limit length is exceeded: 
		Replace the corresponding bolt (4).
7	Install in reverse order

Belt pulley/vibration damper

Número	Denominação				902.9 engine; 904.9, 906.9


BE03.30-B-1001-02D	Anti-vibration pulley fastening bolts to the crankshaft	M14x1.5	length (L), new bolt	mm	59.5...60.0
			length (L), max. used bolt	mm	61.0
		M16x1.5	length (L), new bolt	mm	60. 5...61.0
			length (L), max. used bolt	mm	61.8

Timing case

Número	Denominação		Engine 902.9; 904.9; 906.9


BA01.60-B-1002-01A	Inspection window closing cover to timing case	Nm	25

Flywheel, driven plate, vibration damper, starter ring gear

Número	Denominação				Engine 904.9; 906.9


BA03.30-B-1002-01C	Anti-vibration pulley to the crankshaft		First stage	Nm	120...130
			Second stage	degrees	90...100
		M16x1.5	First stage	Nm	50
			Second stage	Nm	200...220
			Third stage	degrees	90...100
BA03.30-B-1003-01C	Spacer to the anti-vibration pulley			Nm	60

904 589 04 63 00

Device to turn the engine

904 589 00 10 00

Multi-toothed key insert

904 589 01 10 00

Multi-toothed key insert