ar0145w7525ha

Remove/install light alloy oil pan

ประเภท ar · หัวข้อ 01.45 · เวอร์ชัน 0600 · 2019-09-09

ใช้กับ: Engine 470.9, 471.9, 473.9 in model 963, 964

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กลุ่มฟังก์ชัน 1 Engine › 01 Complete engine, crankcase ventilation, cylinder head, crankcase › 01.45 Oil pan — ซีรีส์ 470 (รุ่น 9**) · ซีรีส์ 471 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.43 Oil pan/filler neck — ซีรีส์ 470 (รุ่น 9**) · ซีรีส์ 471 (รุ่น 9**) · ซีรีส์ 963 · ซีรีส์ 964

ใช้กับเครื่องยนต์/เกียร์ด้วย: 473 9**

AR01.45-W-7525HA

Remove/install light alloy oil pan

23.05.2019

Engine

470.9, 471.9, 473.9 in model 963, 964

Modification notes

12.07.2019

Engine oil

Model 963 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z

BF18.00-N-1001-01N

12.07.2019

Engine oil

Model 963 with engine 470.9 with code M5C or with code M5M

BF18.00-N-1001-01N

12.07.2019

Engine oil

Model 964 with engine 470.9 except code M5C or except code M5M, without all-wheel drive

BF18.00-N-1001-01N

12.07.2019

Engine oil

Model 964 with engine 470.9 with code M5C or with code M5M, without all-wheel drive

BF18.00-N-1001-01N

12.07.2019

Engine oil

Model 964 with engine 470.9 except code M5C or except code M5M, with all-wheel drive

BF18.00-N-1001-01N

12.07.2019

Engine oil

Model 964 with engine 470.9 with code M5C or with code M5M, with all-wheel drive

BF18.00-N-1001-01N

12.07.2019

Engine oil

Model 963 with engine 471.9 except code M5C or except code M5M

BF18.00-N-1001-01N

12.07.2019

Engine oil

Model 963 with engine 471.9 with code M5C or with code M5M

BF18.00-N-1001-01N

12.07.2019

Engine oil

Model 964 with engine 471.9 except code M5C or except code M5M, with all-wheel drive

BF18.00-N-1001-01N

12.07.2019

Engine oil

Model 964 with engine 471.9 with code M5C or with code M5M, with all-wheel drive

BF18.00-N-1001-01N

Remove/install light alloy oil pan

W01.45-1061-09

1

Oil pan

3

Filler pipe

5

Oil suction pipe lower part

2

Engine wiring harness

4

Oil suction pipe upper part

B605

Engine oil fill level sensor

Remove/install light alloy oil pan

6

Crankcase

7

Housing cover

8

Timing case

A

Separating points

W01.45-1051-05

Remove/install light alloy oil pan

1

Oil pan

5

Oil suction pipe lower part

9

Seal (profiled seal)

B605

Engine oil fill level sensor

W01.45-1062-05

Danger

Risk of death from lowering vehicle when working between wheels and body. Risk of injury from pinching or crushing when working on the air suspension.

Testing and repair work between the wheel and wheel arch or in the wheel well should only be performed if the vehicle is secured using suitable support fixtures to prevent it from lowering.
Adjustment operations should only be performed from underneath the vehicle.
Use only suitable support fixtures to secure the vehicle frame or vehicle axles in order to prevent them from lowering.
If necessary, additionally use suitable support fixtures in order to prevent other moving vehicle parts that are in the working area from lowering, or use suitable retaining devices to prevent these parts from moving suddenly and without warning.
Secure areas with moving vehicle parts against unauthorized access.

AS32.22-Z-0001-01A

Warning

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut.

AS60.80-Z-0001-01A

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Caution

Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil

Wear protective gloves, protective clothing and safety glasses.
Do not fill engine oil into beverage containers.

AS18.00-Z-0001-01A

Topical note

Notes on tilting the cab

AH60.80-N-0003-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Topical note

Notes on threaded connections fastened using a tightening angle-based tightening process

AH00.00-P-0020-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H

Notes on engine oil

AH18.00-N-0101-01HA

Preparatory tasks

1

Connect the diagnostic system and start XENTRY.

Only for vehicles with code A1A (Front axle air-sprung).

2

Read out and print out values for level control of the front axle.

Only for vehicles with code A1A (Front axle air-sprung).

Remove/install

3

Raise the vehicle with the front operating unit level control and secure with jack stands.

Only for vehicles with code A1A (Front axle air-sprung).

4

Remove soundproofing.

5

Drain the engine oil.

AR18.00-W-3035-02H

Drain screw on oil pan

*BA01.45-N-1001-01V

Engine oil

*BF18.00-N-1001-01N

6

Remove the crossmember from the frame.

Only for vehicles with code A1A (Front axle air-sprung).

AR32.22-W-1500-06H

Frame sections to frame

*BA31.30-N-1001-01D

Holder for front axle travel sensor to crossmember

*BA32.30-N-1005-04B

7

Raise the vehicle frame at the front with the pit jack and secure it with jack stands.

Only for vehicles without code A1A (Front axle air-sprung).

8

Remove the filler pipe (3) from the oil pan (1).

9

Disconnect the oil suction pipe upper part (4) from the oil suction pipe lower part (5).

10

Remove the electrical engine wiring harness (2) from the oil pan (1) at the front.

Screw/bolt, engine wiring harness to oil pan

*BA01.45-N-1008-01V

11

Disconnect the electrical connector from the engine oil fill level sensor (B605).

12

Remove the oil pan (1).

Tightening procedure for oil pan bolts

AR01.45-W-7500-01H

Screw/bolts are secured against falling out in the oil pan (1).

Installation: Pay attention to tightening procedure for screws/bolts.
If the oil pan (1) is being replaced, a new oil suction pipe lower section (5) must be installed.

Screw/bolt, oil pan to crankcase

*BA01.45-N-1002-01V

13

Remove seal (9).

Installation: Replace seal (9).

14

Clean the sealing surfaces on the oil pan (1), the timing case (8), the crankcase (6), and on the front housing cover (7).

Installation: Apply the sealant at the separating points (A) for the timing case (8) and the front housing cover (7).

Sealant, Loctite 5970, 50 ml

*BR00.45-Z-1013-01A

15

Unscrew the engine oil fill level sensor (B605) from the oil pan (1).

Only when replacing the oil pan (1).

Installation: Replace the sealing ring on the engine oil fill level sensor (B605).

Engine oil fill level sensor to oil pan

*BA18.40-N-1003-01M

16

Install in the reverse order

17

Start the engine and perform an engine test run.

Allow engine to idle; the oil pressure must be built up after approx. 10 s. Then run the engine at a slightly increased engine speed.

18

Switch off the engine and check in the area of the oil pan (1) for leak tightness.

Visual inspection.

19

Check the engine oil level on display; correct it if necessary.

Check the engine oil level after waiting at least 5 min. after switching off the engine.

20

Read out the values for level control of the front axle and compare with the printed out values under operation step 2.

Only for vehicles with code A1A (Front axle air-sprung).

If the values read out deviate by more than 2 mm from the printed values,

Calibrate the driving level.


AR32.22-W-9000H

21

End XENTRY and remove diagnostic system.

Only for vehicles with code A1A (Front axle air-sprung).

Oil pan

Number

Designation

Engine 470.9

Engine 471.9

BA01.45-N-1001-01V

Drain screw on oil pan

M20x1.5

Nm

­

65

M22x1.5

Nm

70

70

M26x1.5

Nm

­

85

Oil pan

Number

Designation

Engine 473.9

BA01.45-N-1001-01V

Drain screw on oil pan

M20x1.5

Nm

60

M22x1.5

Nm

70

M26x1.5

Nm

-

Oil pan

Number

Designation

Engine 470.9

Engine 471.9

BA01.45-N-1002-01V

Screw/bolt, oil pan to crankcase

Nm

30

30

Oil pan

Number

Designation

Engine 473.9

BA01.45-N-1002-01V

Screw/bolt, oil pan to crankcase

Nm

30

Oil pan

Number

Designation

Engine 470.9

Engine 471.9

BA01.45-N-1008-01V

Screw/bolt, engine wiring harness to oil pan

Nm

15

15

Oil pan

Number

Designation

Engine 473.9

BA01.45-N-1008-01V

Screw/bolt, engine wiring harness to oil pan

Nm

15

Oil level/oil pressure sensor

Number

Designation

Engine 470.9, 471.9, 473.9

BA18.40-N-1003-01M

Engine oil fill level sensor to oil pan

Light alloy

M20x1.5

Nm

60

Thermoplastic

M20x1.5

Nm

10

Frame

Number

Designation

Model 963, 964

BA31.30-N-1001-01D

Frame sections to frame

M10x1.5

Nm

80

M12x1.5

Nm

95

M14x1.5

Stage 1

Nm

150

Stage 2

°

90

M16x1.5

Stage 1

Nm

225

Stage 2

°

90

M18x1.5

Stage 1

Nm

330

Stage 2

°

90

Level control

Number

Designation

Model 963, 964

BA32.30-N-1005-04B

Holder for front axle travel sensor to crossmember

M10

Nm

50

Engine lubrication

Number

Designation

Model 963 with engine 470.9 with code M5S

Model 963 with engine 470.9 except code M5C or except code M5M

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

34

34

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

5

5

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0228-31A

-

Sheet

BB00.40-P-0228-05A

-

Sheet

BB00.40-P-0228-51A

-

Engine lubrication

Number

Designation

Model 963 with engine 470.9 with code M5C or with code M5M

Model 964 with engine 470.9 with code M5S, without all-wheel drive

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

34

35

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

5

5

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-03A

Sheet

BB00.40-P-0228-61A

BB00.40-P-0228-31A

Sheet

-

BB00.40-P-0228-05A

Sheet

-

BB00.40-P-0228-51A

Engine lubrication

Number

Designation

Model 964 with engine 470.9 except code M5C or except code M5M, without all-wheel drive

Model 964 with engine 470.9 with code M5C or with code M5M, without all-wheel drive

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

35

35

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

5

5

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-51A

Sheet

-

BB00.40-P-0228-61A

Sheet

-

-

Sheet

-

-

Engine lubrication

Number

Designation

Model 964 with engine 470.9 with code M5S, with all-wheel drive

Model 964 with engine 470.9 except code M5C or except code M5M, with all-wheel drive

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

37

37

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

5

5

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0228-31A

-

Sheet

BB00.40-P-0228-05A

-

Sheet

BB00.40-P-0228-51A

-

Engine lubrication

Number

Designation

Model 964 with engine 470.9 with code M5C or with code M5M, with all-wheel drive

Model 963 with engine 471.9 with code M5S

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

37

39

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

5

6

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-03A

Sheet

BB00.40-P-0228-61A

BB00.40-P-0228-31A

Sheet

-

BB00.40-P-0228-05A

Sheet

-

BB00.40-P-0228-51A

Engine lubrication

Number

Designation

Model 963 with engine 471.9 except code M5C or except code M5M

Model 963 with engine 471.9 with code M5C or with code M5M

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

39

39

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

6

6

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-51A

Sheet

-

BB00.40-P-0228-61A

Sheet

-

-

Sheet

-

-

Engine lubrication

Number

Designation

Model 964 with engine 471.9## ## as of 118138 with code M5S, without all-wheel drive, with oil pan A 471 010 69 13

Model 964 with engine 471.9## ## as of 118138 except code M5C or except code M5M, without all-wheel drive, with oil pan A 471 010 69 13

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

37

37

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

6

6

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0228-31A

-

Sheet

BB00.40-P-0228-05A

-

Sheet

BB00.40-P-0228-51A

-

Engine lubrication

Number

Designation

Model 964 with engine 471.9## ## as of 118138 with code M5C or with code M5M, without all-wheel drive, with oil pan A 471 010 69 13

Model 964 with engine 471.9## ## up to 118137, without all-wheel drive, with oil pan A 471 010 55 13

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

37

40

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

6

6

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0228-61A

-

Sheet

-

-

Sheet

-

-

Engine lubrication

Number

Designation

Model 964 with engine 471.9 with code M5S, with all-wheel drive

Model 964 with engine 471.9 except code M5C or except code M5M, with all-wheel drive

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

42

42

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

6

6

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0228-31A

-

Sheet

BB00.40-P-0228-05A

-

Sheet

BB00.40-P-0228-51A

-

Engine lubrication

Number

Designation

Model 964 with engine 471.9 with code M5C or with code M5M, with all-wheel drive

Model 963 with engine 473.9 with code M5W

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

42

42

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

6

7

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-03A

Sheet

BB00.40-P-0228-61A

BB00.40-P-0228-05A

Sheet

-

-

Sheet

-

-

Engine lubrication

Number

Designation

Model 963 with engine 473.9 with code M5S

Model 963 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

42

42

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

7

7

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0228-31A

-

Sheet

BB00.40-P-0228-05A

-

Sheet

BB00.40-P-0228-51A

-

Engine lubrication

Number

Designation

Model 964 with engine 473.9 with code M5W, without all-wheel drive

Model 964 with engine 473.9 with code M5S, without all-wheel drive

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

42

42

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

7

7

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-03A

Sheet

BB00.40-P-0228-05A

BB00.40-P-0228-31A

Sheet

-

BB00.40-P-0228-05A

Sheet

-

BB00.40-P-0228-51A

Engine lubrication

Number

Designation

Model 964 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z, without all-wheel drive

Model 964 with engine 473.9 with code M5W, with all-wheel drive

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

42

47

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

7

7

Sheet

BB00.40-P-0228-51A

BB00.40-P-0228-03A

Sheet

-

BB00.40-P-0228-05A

Sheet

-

-

Sheet

-

-

Engine lubrication

Number

Designation

Model 964 with engine 473.9 with code M5S, with all-wheel drive

Model 964 with engine 473.9 with code M5C or with code M5L or with code M5M or with code M5Z, with all-wheel drive

BF18.00-N-1001-01N

Engine oil

Filling capacity (oil pan with oil filter)

Liter

47

47

Filling capacity of oil filter

Liter

3

3

Filling capacity after repair on engine in the case of emptied oil ducts

Liter

7

7

Sheet

BB00.40-P-0228-03A

BB00.40-P-0228-51A

Sheet

BB00.40-P-0228-31A

-

Sheet

BB00.40-P-0228-05A

-

Sheet

BB00.40-P-0228-51A

-

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant, Loctite 5970, 50 ml

A 003 989 98 20 10

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