Remove/install end cover

AR01.40-S-8913A

16.10.09

ENGINES 111 in MODEL 638

S01.40-3007-06

1 Bolt+washer

2 Crankshaft radial seal

3 End cover

4 Dowel sleeves

5 Collar bolt

6  Insertion tool

6a  Insertion tool (internal component)

	Remove/install
1	Remove flywheel/drive plate		AR03.30-S-8001A
2	Check for oil leaks	In case of leaks on crankshaft radial sealing ring 
		Replace crankshaft radial seal if necessary	AR03.20-S-3063A
3	Unscrew bolts (1) and (5)	 Installation: First place all bolts in place, tighten bolts (1) then tighten bolts (5)
			*BA01.40-N-1003-01A
			*BA01.45-N-1001-01A
4	Press off end cover (3)	 Press end cover (3) with radial sealing ring (2) off crankcase at the tabs (arrows). Do not damage oil pan gasket when pressing off!
		 Installation: Attach internal component of the insertion tool (6a) to the crankshaft.	*111589084300
		Clean end cover (3) sealing surfaces; cover with sealant
			*BR00.45-Z-1012-01A
		Lubricate the radial sealing ring's (2) sealing lip and the offset surface.  Do not use grease! Grease prevents the radial sealing ring's (2) sealing lip from transporting the engine oil back. When pressing on the end cover (3) pay attention to the oil pan gasket. Pay attention to dowel sleeves (4)
5	Check condition of crankshaft radial sealing ring (2)	If necessary, after inspection, 
		Replace crankshaft radial seal if necessary	AR03.20-S-3063A
		 If necessary install the radial sealing ring after fitting the end cover.
6	Install in the reverse order	 Before installing transmission, inspect for oil leaks

 Crankcase, timing case cover, end cover

 Oil pan

Number	Designation			Engine 111.948/ 978


BA01.45-N-1001-01A	Bolt, oil pan to cylinder crankcase	M6	Nm	10
		M8	Nm	23

111 589 08 43 00

Installation tool

Repair materials

Number	Designation	Order number
BR00.45-Z-1012-01A	Omnifit FD 3041 sealant	A 002 989 47 20 10