Remove/install end cover

AR01.40-P-8913CO

2.3.10

ENGINE 642 in MODEL 204

P01.40-2162-11

1 Screw

2 End cover

3 Crankshaft radial sealing ring

	Removing
 Danger!	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
1	Remove flywheel/drive plate		AR03.30-P-8001CO
2	Remove bolt (1)
3	Remove end cover (2)
	Clean
4	Clean the sealing surfaces on end cover (2), cylinder crankcase and oil pan	 Do not use any sharp-edged tools or abrasive paper as this will damage the sealing surfaces.	AR01.00-P-0050-01A
		Loctite 7200	*BR00.45-Z-1038-04A
		Cleaning spray, Loctite 7063 (150ml)	*BR00.45-Z-1046-04A
	Install
5	Apply sealant	 Instructions in notes on application of sealant and on correct installation position of crankshaft radial sealing ring (3) lips must be strictly observed. Environmental and engine damage can occur if there is wrong installation.
		Loctite sealant 5970	*BR00.45-Z-1013-01A
6	Install end cover (2)		AR03.20-P-3063-01OM
			*271589004300
7	Screw in bolts (1).	 Remove excess sealant after first tightening stage.
			*BA01.40-P-1001-01S
8	Install flywheel/drive plate		AR03.30-P-8001CO
 Danger!	Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.	AS00.00-Z-0005-01A
9	Check engine for leaks	 To do this, test run engine.
10	Check engine oil level	 In order to avoid measurement errors, vehicle must be parked on an even surface.	AR18.00-P-3035-01TI
		 Shut off engine once it has reached operating temperature and wait approx. 5 minutes before checking engine oil level.

 Crankcase, timing case cover, end cover

Number	Designation			Engine 642


BA01.40-P-1001-01S	Bolt connecting rear end cover to crankcase	Stage 1	Nm	8
		Stage 2	Nm	10

Insertion tool

271 589 00 43 00

Repair materials

Number	Designation	Order number
BR00.45-Z-1013-01A	Loctite sealant 5970	A 003 989 98 20
BR00.45-Z-1038-04A	Loctite 7200	Henkel Loctite Deutschland GmbH Arabellastrasse 17 81925 München Germany Tel. +49 899268-0 Fax + 49 899101978 www.Loctite.de
BR00.45-Z-1046-04A	Cleaning spray, Loctite 7063 (150ml)	A 001 986 71 71 10

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