Remove/install end cover

AR01.40-D-8913C

16.10.09

ENGINES 111.979 in MODEL 901, 902, 903, 904

D01.40-1001-09

1 Bolt and washer assembly

2 Dowel sleeves

3 End cover

4 Bolt+washer

5 Crankshaft radial seal

6.1  Installation tool (internal component)

6.2  Installation tool (external component)

	Removing
1	Remove flywheel/drive plate		AR03.30-D-8001C
2	Unscrew bolts (1) and (4)
3	Press end cover (3) with radial sealing ring (5) off crankcase at the tabs (arrows)	 Do not damage oil pan gasket.  In the case of the series version the radial sealing ring (5) vulcanized in the end cover (3). Replace end cover (3) and radial sealing ring (5).
	Install
4	Clean the sealing surfaces on the crankcase and on end cover (3) and coat with sealant		*BR00.45-Z-1012-01A
5	Install new end cover (3)	 First place all bolts in place, tighten bolts (1) then tighten bolts (4).
			*BA01.40-N-1003-01A
			*BA01.45-N-1001-01A
6	Installing rear crankshaft radial sealing ring		AR03.20-S-3063-01A
			*111589084300
7	Install flywheel/drive plate		AR03.30-D-8001C
8	Install remaining parts onto vehicle

 Crankcase, timing case cover, end cover

 Oil pan

Number	Designation			Engine 111.979/ 984


BA01.45-N-1001-01A	Bolt, oil pan to cylinder crankcase	M6	Nm	10
		M8	Nm	23

111 589 08 43 00

Installation tool

Repair materials

Number	Designation	Order number
BR00.45-Z-1012-01A	Omnifit FD 3041 sealant	A 002 989 47 20 10