Shown on model 453 |
1 | Expansion reservoir |
2 | Cap |
P42.00-2192-06
Danger ! | Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. | Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. | |
Danger ! | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Danger ! | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Danger ! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
| Brake fluid notes | ||
| Notes on repairs to brake system | ||
| Remove | ||
1 | Open front flap | ||
| Clean | ||
2 | Clean cap (2) and expansion reservoir (1) | ||
| Remove | ||
3 | Unscrew cap (2) | ||
4 | Suction off brake fluid from the expansion reservoir (1) | ||
5 | Add new brake fluid up to the Max. marking in the expansion reservoir (1) | ||
6 | Connect filling and bleeding unit on expansion reservoir (1) and switch on | ||
| 000 588 01 82 00 Filling unit | ||
Pay attention to manufacturer's operating instructions. | |||
7 | Lift vehicle on vehicle lift | ||
Change fluid | |||
8 | Allow brake fluid to flow out at the bleed screws of the drum brake | ||
| General brake fluid | ||
| Brake fluids (DOT 4 plus) | ||
Bleed screw on wheel brake cylinder | |||
New brake fluid must escape without any bubbles via the bleed hose: | |||
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Bleed the system. | |||
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9 | Allow brake fluid to flow out at the bleed screws of the brake calipers | ||
| General brake fluid | ||
| Brake fluids (DOT 4 plus) | ||
Bleed screw at brake caliper | |||
New brake fluid must escape without any bubbles via the bleed hose: | |||
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Bleed the system. | |||
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10 | Allow brake fluid to flow out of the bleed connection from clutch slave cylinder | Model 453 with transmission 700.12 | |
| General brake fluid | ||
| Brake fluids (DOT 4 plus) | ||
New brake fluid must escape without any bubbles via the bleed hose: | |||
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Bleed the system. | |||
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| Check | ||
11 | Check brake system for leaks | If there are problems: | |
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Rectify problem subject to separate repair order. | |||
| Install | ||
12 | Lower vehicle | ||
13 | Switch off filler/bleeder unit and detach from expansion reservoir (1) | ||
| Check | ||
14 | Check fluid level in expansion reservoir (1) | ||
| Install | ||
15 | Close front flap |