Transfer case - oil change

AP28.00-P-2801G

Transfer case - oil change

06.03.2020

Transfer case

750.60 in model 460, 461

Transfer case

750.65 in model 461

Transfer case

750.65 in model 463

up to model year 2019

Shown on transfer case 750.60 (VG 080)

1

Drain screw

Shown on transfer case 750.60 (VG 080)

2

Filling screw

Shown on transfer case 750.65 (VG 150)

1

Drain screw

2

Filling screw

Replace

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

1

Warm up vehicle

 Warm up the vehicle until the transfer case has reached operating temperature.

2

Raise vehicle with vehicle lift



AR00.60-P-1000G

 Vehicle must be horizontal.



Clean

3

Clean area around the drain screw and filling screw (1, 2))

Assembly cleaner

*BR00.45-Z-1028-04A



Remove

4

Remove filling screw (2) and then unscrew drain screw (1)

 Only replace transfer case oil when transfer case is at operating temperature.

 In order to drain all of the oil, the vehicle must be horizontal and the drain bore must be left open for at least 5 min. Any quantity of oil remaining in the transfer case can otherwise result in overfilling after the specified oil change quantity is poured in.

 Commercially available devices/tools
Used oil collecting device



Clean

5

Clean drain screw and filling screw (1, 2) as well as threaded holes in transfer case

Assembly cleaner

*BR00.45-Z-1028-04A



Install

6

Screw in and tighten drain screw (1)

 Replace seal.

 Transfer case 750.60 in model 460, 461
Transfer case 750.65 in model 461
Transfer case 750.65 in model 463
up to model year 2019Drain screw to transmission housing

*BA28.40-P-1001-01A

7

Pour in oil until it reaches lower edge of filler opening

 Transfer case 750.654 (VG 150E) is filled with a new fully synthetic oil which can be mixed with conventional mineral oil. However, the special properties of the fully synthetic oil are lost as a result. The other transfer cases can also be operated using the fully synthetic oil.

 Transfer case 750.60 in model 460, 461
except power take-off
Transfer case 750.60 in model 460, 461
with PTO
Transfer case 750.650/651/652/653 in model 463
up to model year 2019
Transfer case 750.654 in model 461
Transfer case 750.654 in model 463
up to model year 2019Filling capacity

*BF28.10-P-1001-01B

8

Screw in filling screw (2) and tighten

 Replace seal.

 Transfer case 750.60 in model 460, 461
Transfer case 750.65 in model 461
Transfer case 750.65 in model 463
up to model year 2019Oil filler screw to transmission housing

*BA28.40-P-1002-01A

9

Lower vehicle

 Transfer case housing

Number

Designation

Model 460, 461 with transfer case 750.60

Model 461 with transfer case 750.65
Model 463 with transfer case 750.65
up to model year 2019

BA28.40-P-1001-01A

Drain screw to transmission housing

Nm

60

60

 Transfer case housing

Number

Designation

Model 460, 461 with transfer case 750.60

Model 461 with transfer case 750.65
Model 463 with transfer case 750.65
up to model year 2019

BA28.40-P-1002-01A

Oil filler screw to transmission housing

Nm

60

60

 Complete transfer case

Number

Designation

Model 460, 461 with transfer case 750.60
except power take-off

Model 460, 461 with transfer case 750.60
with PTO

BF28.10-P-1001-01B

Filling capacity

Liter

2,0

2,2

Sheet

BB00.40-P-0235-01A

BB00.40-P-0235-01A

 Complete transfer case

Number

Designation

Model 461 with transfer case 750.654
Model 463 with transfer case 750.654
up to model year 2019

Model 463 with transfer case 750.650/651/652/653
up to model year 2019

BF28.10-P-1001-01B

Filling capacity

Liter

2,8

2,8

Sheet

BB00.40-P-0235-11A

BB00.40-P-0235-01A

Repair materials

Number

Designation

Order number

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01