Warning
| Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities.
| No parts of the body or limbs should be within the operating area of mechanical components when moving components.
| AS00.00-Z-0009-01A
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Danger
| Risk of death caused by vehicle slipping or toppling off of the lifting platform.
| Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.
| AS00.00-Z-0010-01A
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Danger
| Risk of death caused by vehicle slipping or toppling off during lifting
| Only lift vehicle at the lift support points specified by the vehicle manufacturer.
| AS00.00-Z-0032-01A
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| Preparatory activity
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1
| Open engine hood and raise to vertical position
| Model 117, 156, 166 (except 166.063), 176, 204, 207, 212, 218, 242, 246, 292
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| Model 166 (except 166.063)
| AR88.40-P-1000GQ
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| Model 204.3, 207, 212
| AR88.40-P-1000EW
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| Model 204, 207, 212
with code U60 (Active Bonnet (Pedestrian protection))
Moving the engine hood to the vertical position:
Remove left and right tensioning lever at top from left and right hinge.
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| Check
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2
| Check poly-V-belt (1) from above at visible areas for signs of wear and damage, and compare with damage profiles
|
Model 117 with engine 133, 270, 607, 651
Model 156 with engine 133, 270, 607, 651
Model 166 (except 166.063) with engine 157, 276, 278, 642, 651
Model 176 with engine 133, 270, 607, 651
Model 204 with engine 156, 271, 272, 274, 276, 642, 646, 651
Model 207 with engine 271, 272, 273, 274, 276, 278, 642, 651
Model 212 with engine 156, 157, 271, 272, 273, 274, 276, 278, 642, 651
Model 218 with engine 157, 274, 276, 278, 642, 651
Model 242 with engine 270
Model 246 with engine 270, 607, 651
Model 292 with engine 157, 276, 278, 642
| AP13.22-P-1351-01A
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| If wear or damage present
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| Replace poly-V-belt (1) subject to separate repair order.
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| Remove
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3.1
| Remove bottom sections of soundproofing
| Model 117, 176, 246 with engine 607, 651
Model 204 with engine 642, 646, 651
Model 207, 212, 218 with engine 642, 651
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| Model 117, 176, 246 with engine 607, 651
| AR94.30-P-5300NKB
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| Model 204 (except 204.9) with engine 642, 646, 651
Model 207, 212, 218 with engine 642, 651
| AR94.30-P-5300EW
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3.2
| Remove bottom engine compartment paneling
| Model 117, 176 with engine 133
Model 117, 176, 242, 246 with engine 270
Model 156
Model 204 (except 204.9) with engine 156, 271, 272, 274, 276
Model 204.9
Model 207 with engine 271, 272, 273, 274, 276, 278
Model 212 with engine 156, 157, 271, 272, 273, 274, 276, 278
Model 218 with engine 157, 274, 276, 278
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| Model 117, 176 with engine 133
Model 117, 176, 242, 246 with engine 270
Model 156
| AR61.20-P-1105NKB
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| Model 204.9
| AR61.20-P-1105CY
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| Model 204 (except 204.9) with engine 156, 271, 272, 274, 276
Model 207 with engine 271, 272, 273, 274, 276, 278
Model 212 with engine 156, 157, 271, 272, 273, 274, 276, 278
Model 218 with engine 157, 274, 276, 278
| AR61.20-P-1105EW
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3.3
| Remove underfloor paneling
| Model 166 (except 166.063), 292
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| AR61.30-P-1001GQ
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| Check
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|
4
| Check poly-V-belt (1) on raised vehicle at visible areas for wear and damage, and compare against damage profiles
|
Model 117 with engine 133, 270, 607, 651
Model 156 with engine 133, 270, 607, 651
Model 166 (except 166.063) with engine 157, 276, 278, 642, 651
Model 176 with engine 133, 270, 607, 651
Model 204 with engine 156, 271, 272, 274, 276, 642, 646, 651
Model 207 with engine 271, 272, 273, 274, 276, 278, 642, 651
Model 212 with engine 156, 157, 271, 272, 273, 274, 276, 278, 642, 651
Model 218 with engine 157, 274, 276, 278, 642, 651
Model 242 with engine 270
Model 246 with engine 270, 607, 651
Model 292 with engine 157, 276, 278, 642
| AP13.22-P-1351-01A
|
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| If wear or damage present
|
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| Replace poly-V-belt (1) subject to separate repair order.
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| Install
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5.1
| Install front underfloor paneling
| Model 166 (except 166.063), 292
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| AR61.30-P-1001GQ
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5.2
| Install lower engine compartment paneling
| Model 117, 176 with engine 133
Model 117, 176, 242, 246 with engine 270
Model 156
Model 204 (except 204.9) with engine 156, 271, 272, 274, 276
Model 204.9
Model 207 with engine 271, 272, 273, 274, 276, 278
Model 212 with engine 156, 157, 271, 272, 273, 274, 276, 278
Model 218 with engine 157, 274, 276, 278
|
|
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| Model 117 with engine 133, 270
Model 156
Model 176 with engine 133, 270
Model 242 with engine 270
Model 246 with engine 270
| AR61.20-P-1105NKB
|
|
| Model 204.9
| AR61.20-P-1105CY
|
|
| Model 204 (except 204.9) with engine 156, 271, 272, 274, 276
Model 207 with engine 271, 272, 273, 274, 276, 278
Model 212 with engine 156, 157, 271, 272, 273, 274, 276, 278
Model 218 with engine 157, 274, 276, 278
| AR61.20-P-1105EW
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5.3
| Install bottom section of soundproofing
| Model 117, 176, 246 with engine 607, 651
Model 204 with engine 642, 646, 651
Model 207, 212, 218 with engine 642, 651
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|
| Model 117, 176, 246 with engine 607, 651
| AR94.30-P-5300NKB
|
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| Model 204 (except 204.9) with engine 642, 646, 651
| AR94.30-P-5300EW
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| Finishing activity
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6
| Close engine hood
| Model 117, 156, 176, 204, 242, 246
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| Model 204.3
| AR88.40-P-1000EW
|
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| Model 204
with code U60 (Active Bonnet (Pedestrian protection))
Close engine hood:
Mount left and right tensioning lever at top to left and right hinge.
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