Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
L61.25-0029-01
1 Measure the distance a between the C-pillar (14) and the center of the console (15).
L61.25-0030-01
2 Mark contour (19) of removed longitudinal member on new longitudinal member.
3 Cut new longitudinal member along marked contour (19).
L61.25-0006-06
3 punch holes (21, 22, 23 and 24) 6 mm in ends of longitudinal member.
4 Mark drilling points (20) with following dimensions:
Dimensions: a = Measured distance between C-pillar and center of console
b = 30 mm
5 Center the marked drilling points (20)
6 Drill centered drilling points (20): dimension 5 mm.
L61.25-0007-06
7 Mark drilling points (25) with following dimensions on back of longitudinal member:
Dimensions: c = 60mm
d = 10mm
8 Center marked drilling points (25).
9 Drill centered drilling points (25): dimension 6 mm.
10 Grind longitudinal member to bare metal on both sides in region of all punched and drilled holes.
11 Grind longitudinal member to bare metal in areas (26 and 27).
12 Coat bare metal areas with zinc dust paint.
L61.25-0008-06
Only when installing right-hand member
13.1 Mark drilling points (28,29, 31, 32) with following dimensions:
Dimensions: e = 50mm
f = 20mm
g = 95 mm
h = 30 mm
i = 170 mm
k = 40 mm
Measure dimensions from edges 29 and 30.
13.2 Center marked drilling points (28, 31, 32).
13.3 Drill centered drilling points (28, 31, 32): dimension 6 mm.
13.4 Drill holes (28, 31, 32) with following dimensions.
Dimensions: 28, 32 = 25 mm
31 = 50 mm
13.5 Deburr holes and coat with zinc dust paint.