Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1001-05A | Two-post lifting platform |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
L63.20-0104-06
1 Expose and cut out spot welds in areas A through H.
2 Separate weld in area I with spherical cutter.
3 When replacing bottom D-pillar, also expose and cut out weld spots in area K.
4 Heat shaded areas with hot-air gun.
Shaded areas are filled with foam.
L63.20-0109-06
5 Perform separation cut in area L in order to reach spot welds in area M.
6 Perform separation cut in area Z
Do not cut out spot welds in area Z
7 Expose and cut out spot welds in areas M through R.
8 Remove D-pillar.
9 Pry flange remains below roof frame.
L63.20-0112-04
10 Drill holes for rivet connections in areas S through U, grind insides down to bare metal and coat with zinc dust paint.
11 Grind spot welding flanges down to bare metal on both sides in shaded areas. Coat insides of spot weld flanges with zinc dust paint.
12 Grind one side down to bare metal in area V.
13 Apply MB body sealant in area W.
Damaged foam parts must be replaced. Deburr all holes.