Workshop equipment
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
L63.10-0025-01
1 Glue rubber profile (20) to bodywork.
L63.10-0006-06
2 Insert side wall paneling bottom member(13) and align.
Ensure that a gap of approx. 3 mm (56) exists between lower and upper side paneling.
3 Provisionally fasten side wall paneling bottom member (13) in the bead (58) using 4 short seams (60).
4 Weld side wall paneling bottom member (13) to the C-pillar (arrow) and internally to the D-pillar .
5 Use 4 short seams (75) to weld side wall paneling bottom member (13) up to height of edge of shoulder (74).
6 Weld gap (61) between upper and lower part (56) of side paneling (13).
To avoid twisting of the metal parts, allow the metal parts to cool down after applying the individual spot welds.
(Line length of welding seams max. 5 mm, spacing approx. 25 mm)
L63.10-0022-01
7 Weld side wall paneling bottom member(13) to lower rim xx (arrow).
L63.10-0023-01
8 Weld side wall paneling bottom member in complete wheel house (arrow).
L63.10-0031-01
9 Weld side wall paneling bottom member(13) to lower rim of corner panel (62) and C-pillar (64) (arrow).
L63.10-0032-01
10 Mark center of holes (65) in the stiffener (55) and mark with center punch.
11 Drill 3.5 mm hole at marked positions.
L63.10-0033-02
12 Mark drilling position (67) with center punch.
Dimension: a = 204 mm (at height of hole (66))
13 Drill 3.5 mm hole at marked position (67).
L63.10-0034-02
14 Mark drilling position (69) with center punch.
Dimension: b = 54 mm (at height of hole (68))
15 Drill 3.5 mm hole at marked position (69).
L63.10-0035-02
16 Enlarge holes (66 - 69) to 12 mm.
17 Deburr hole rims and coat with zinc dust paint.
18 Fit clip nuts (54) from cargo area side to stiffener (55).
L63.10-0036-01
19 Mark relief (70) up to land (71).
20 Cut out relief (70).
Max. cutting depth is 2 mm.
L63.10-0037-01
21 Expand relief (70) near land (71) to overall width c.
Dimension: c = 135 mm
22 Deburr relief rim and coat with zinc dust paint.
L63.00-0001-01
23 Measure position of side reflectors on opposite side of vehicle and transfer to lower side paneling.
The installation position of side reflectors depends on the wheelbase of the respective vehicle.
24 Drill 5 mm holes for side reflectors.