AR25.20-G-0100B | Remove/install master cylinder | 12.1.09 |
MODEL 405.100 /101 /102 /103 /120 /121 /122 /123 /200 /201 /220 /221 with CODE (G48) Electronic automated gearshift (EAS)
G25.20-3189-11
1 Clutch master cylinder
2 Hydraulic line
3 Hydraulic line
4 Shim
B23 EAS clutch actuator
| Remove | ||
Danger! | Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut. | |
1 | Tilt cab | Model 405.100/102/120/122/200/220 with body 405.820 with code (F60) Tilting device for cab, Model 405.101/103/121/123/201/221 with body 405.821 with code (F60) Tilting device for cab | |
Model 405.100/102/120/122/200/220 with body 405.820 except code (F60) Tilting device for cab, Model 405.101/103/121/123/201/221 with body 405.821 except code (F60) Tilting device for cab | |||
| Notes on tilting the cab | Model 405, 408, 418, 427, 436.330, 437 | |
2 | Remove cable tie on master cylinder (1) | ||
3 | Unclip retainer and detach hydraulic line (2) | Collect escaping brake fluid. Seal the hydraulic line (2) using a stop plug. | |
4 | Detach hydraulic line (3) | Collect escaping brake fluid. Seal the hydraulic line (3) using a stop plug. | |
5 | Remove clutch master cylinder (1) | ||
| Install | ||
6 | Clean contact surface on EAS [electronic drive control] clutch actuator (B23) | ||
7 | Install clutch master cylinder (1) | ||
8 | Clip in retainer and install hydraulic line (2) | If the clutch master cylinder (1) has been replaced, the retainer is already clipped in. Ensure that the retainer locks in position. | |
9 | Install hydraulic line (3) | ||
10 | Replace cable tie on clutch master cylinder (1) | ||
11 | Bleed clutch operating system | ||
12 | Lower cab | Model 405.100/102/120/122/200/220 with body 405.820 with code (F60) Tilting device for cab, Model 405.101/103/121/123/201/221 with body 405.821 with code (F60) Tilting device for cab | |
Model 405.100/102/120/122/200/220 with body 405.820 except code (F60) Tilting device for cab, Model 405.101/103/121/123/201/221 with body 405.821 except code (F60) Tilting device for cab | |||
| Notes on tilting the cab | Model 405, 408, 418, 427, 436.330, 437 |
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