111 589 03 15 00
000 589 58 43 00
104 589 01 01 00
001 589 65 09 00
Retaining pin
Socket
Open-end wrench
Installation tool
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1 Join the old chain (1) to the new one (2), using a repair link (2).
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2 Take the mounting wedges (3) and retaining pins (7) out of the camshaft wheels
Make sure the ends of the timing chains do not fall into the chain box
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3 Rotate the crankshaft slowly in the direction of rotation of the engine. Evenly withdraw the freed ends of the old chain as the new one gears in.
The timing chains must be geared whilst the camshaft wheels and the crankshaft wheel rotate.
4 After installing the new timing chain the old chain is unhooked.
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5 With the aid of the open-end wrench (6) rotate the intake camshaft and the exhaust camshaft (4) and (5) until the retaining pin (7) can be inserted.(6) soweit drehen, bis der
6 Secure the intake camshaft and the exhaust camshaft (4) and (5) with the aid of the retaining pin (7).
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7 Place the timing chain on the wheels of the camshaft and insert the new chain link (2) in the timing wheel with the new intermediate plate (8).
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8 Insert the new outer plate (9) into the installation tool (10) (arrow).
The plate is held in place magnetically
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9 Place the installation tool (10) on the chain link and press the outer plate in as far as possible.
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10 Re-position the die (11) of the installation tool
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11 Position the installation tool (10) on the chain link and rivet the pins one by one
Tighten the spindle with the relative grip torque (reference value 30 - 35 Nm)
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12 Check the rivets of the chain pins (arrows) and rivet if necessary