Replace center roof paneling with roof bows

AR65.10-S-1001P

Replace center roof paneling with roof bows

14.05.2019

Model

470, 471

1

Center roof paneling with roof bows

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area to be repaired

2

Cover all detachable parts remaining in vehicle with welding protection blankets

 Commercially available devices/tools
Welding protection blanket

3

Remove center roof paneling with roof bows (1)

AR65.10-S-1001-01P



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Spot weld milling machine
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

4

Prepare center roof paneling with roof bows (1)

AR65.10-S-1001-02P

 Commercially available devices/tools
Hand drill
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

5

install center roof paneling with roof bows (1) and weld in

AR65.10-S-1001-03P

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Rotary wire brush
Wet and dry vacuum cleaner

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

Seam sealant Teroson MS 660

*BR00.45-Z-1121-01A

6

Clean weld joint and sheet metal flanges with round wire brush

 Commercially available devices/tools
Rotary wire brush

7

Remove welding protection blankets

 Commercially available devices/tools
Welding protection blanket

8

Clean repair area

 Commercially available devices/tools
Wet and dry vacuum cleaner

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

9

Prime repair area with primer filler

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com

10

Seal seam following repairs

AR97.10-S-4000P

 Supplement standard seals with sealant.

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

11

Paint repair area adjacent surfaces

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG, see:
http://xentryportal.mercedes-benz.com

12

Add cavity preserving agent

AR97.20-S-1500P

13

Install all detachable body components in area to be repaired

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1121-01A

Seam sealant Teroson MS 660

A 000 989 32 00