AR63.30-S-1164-03P | Install longitudinal member inner shell on entry | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
| 000 588 02 84 00 Welder |
The following steps are shown on the left side of the vehicle and must be performed analogously on the right side in the event of damage.
S63.30-4801-09
1 | Install and fit longitudinal member inner shell in entrance (1). |
Commercially available devices/tools |
2 | Longitudinal member inner shell in entrance (1) (areas A, B, C, D and E). |
3 | Surface-grind inert-gas spot welds (areas A, B, C, D and E). |
Commercially available devices/tools |
4 | Screw in screw/bolts (2). |
5 | Longitudinal member inner shell in entrance (1) (areas F and G). |
6 | Longitudinal member inner shell in entrance (1) (area H). |
7 | Surface-grind inert-gas weld (area H) and inert-gas spot welds (areas F and G). |
Commercially available devices/tools |
8 | Clean all weld joints. |
Commercially available devices/tools |
S63.30-4802-06
9 | Remove shavings. |
Commercially available devices/tools |
10 | Apply zinc dust paint to weld joints onto connecting flanges that are no longer accessible after installing side roof paneling . |
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