Shown on left side of vehicle |
1 | A-pillar outer section |
2 | A-pillar reinforcement |
3 | Mounting support for engine hood hinge |
S63.20-4913-06
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Special instructions for lifting and supporting vehicle | ||
Topical note | General information on body repair | ||
Topical note | Notes on paintwork repairs | ||
General information on MB materials | |||
| Remove | ||
1 | Remove all detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with welding protection blankets | Commercially available devices/tools | |
3 | Set up straightening bench and straightening tool set | ||
| 000 588 01 23 00 Body straightening system | ||
4 | Place vehicle on straightening bench and fasten | ||
| 000 588 01 80 00 Swivel arm vehicle lift | ||
5 | Remove mounting support for hood hinge (3) | ||
6 | Cut off A-pillar outer section (1) and A-pillar reinforcement (2) | ||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
7 | Prepare A-pillar outer section (1) and A-pillar reinforcement (2) for installation | ||
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
| 000 588 02 84 00 Welder | ||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
8 | Weld in A-pillar outer section (1) and A-pillar reinforcement (2) | ||
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
Topical note | Pretreatment of bonding surfaces | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) | |||
Parts kit for 2-component adhesive for body | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
Side portal frame | |||
As an alternative to restoring the surfaces | |||
| |||
Use basic body filler on body. | |||
Process filler on body | |||
Silicone remover Order No. 3295 | |||
Basic body filler | |||
Parts kit for 2-component adhesive for body | |||
9 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
10 | Install mounting support for hood hinge (3) | ||
11 | Remove welding protection blankets | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
12 | Prime repair area with primer filler | Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com | |
13 | Seal seam following repairs | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
14 | Paint repair area adjacent surfaces | Only use paints approved by Daimler AG: http://xentryportal.mercedes-benz.com | |
Danger | Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | |
15 | Add cavity preserving agent | ||
16 | Install all detachable body components in area to be repaired |
210 589 17 23 00
Side portal frame
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 (clamping range 1 mm to 8.5 mm, draw-off strength min. 10.8 kN) | A 003 990 35 97 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1052-04A | Silicone remover Order No. 3295 | Prosol Lacke + Farben GmbH |
BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
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