P63.20-7606-06
1 Side roof paneling
2 A-pillar outer section
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| Measures for preventing damage to vehicles or components when performing electric welding work | ||
| General information on body repair | ||
| Pretreatment of bonding surfaces | ||
| General information on MB materials | ||
1 | Prepare all workshop equipment and commercially available tools required for repair | ||
2 | Remove all detachable parts in repair area. | ||
3 | Cover all detachable parts remaining in vehicle with welding protection blanket | Welding protective blanket gotis://K_60-65_23.0 | |
4 | Equip straightening bench with module members, cross members and straightening tool set. | Observe setup plans provided. | |
Straightening bracket set, passenger cars, cross-country vehicles (Celette) gotis://K_60-65_02.0 | |||
Straightening tool set, passenger cars (Car Bench) gotis://K_60-65_03.0 | |||
5 | Lift vehicle with two-post lifting platform | Two-column lift 2.5 - -3.5 t electromechanical gotis://H_00.1_01.0 | |
6 | Set vehicle onto straightening bench | ||
7 | Fasten vehicle to straightening bench | ||
8 | Set up side portal frame with portal straightening set | Observe setup plans provided. | |
Side portal frame | |||
Straightening bracket set, passenger cars, cross-country vehicles (Celette) gotis://K_60-65_02.0 | |||
Straightening tool set, passenger cars (Car Bench) gotis://K_60-65_03.0 | |||
9 | Check/straighten installation position of A-pillar | ||
10 | Remove side portal frame with portal straightening set | ||
11 | Remove top front longitudinal member | ||
12 | Remove outer side longitudinal member | ||
13 | Remove A-pillar outer section (2) | ||
Spot weld milling cutter | |||
Weld-spot milling machine gotis://K_58.1_02.0 | |||
Body jig saw gotis://K_58.1_01.0 | |||
Hot-air gun gotis://K_60-65_11.0 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Zinc dust paint suitable for spot welding | |||
14 | Prepare A-pillar outer section (2) for installation | ||
Body jig saw gotis://K_58.1_01.0 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
15 | Set up side portal frame with portal straightening set | Observe setup plans provided. | |
Side portal frame | |||
Straightening bracket set, passenger cars, cross-country vehicles (Celette) gotis://K_60-65_02.0 | |||
Straightening tool set, passenger cars (Car Bench) gotis://K_60-65_03.0 | |||
16 | Install A-pillar outer section (2) | ||
| General information on riveting | ||
Side portal frame | |||
Straightening bracket set, passenger cars, cross-country vehicles (Celette) gotis://K_60-65_02.0 | |||
Straightening tool set, passenger cars (Car Bench) gotis://K_60-65_03.0 | |||
Multifunction device (spot welding) gotis://K_60-65_15.0 | |||
Inert gas welder gotis://K_60-65_17.0 | |||
Vice grip pliers (standard) gotis://K_58.3_04.2 | |||
Manual temporary fastener, 6.35 mm gotis://K_58.3_10.0 | |||
Hand riveting tool (for blind pop rivets) gotis://K_68-80_06.0 | |||
Round wire brush gotis://K_58.3_06.0 | |||
Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |||
Sealant | |||
Adhesive kit, body | |||
Zinc dust paint suitable for spot welding | |||
Blind rivet | |||
17 | Install upper front longitudinal member | ||
18 | Install outer side longitudinal member | ||
19 | Remove side portal frame with portal straightening set | ||
20 | Unfasten vehicle from straightening bench | ||
21 | Lift vehicle with two-post lifting platform | Two-column lift 2.5 - -3.5 t electromechanical gotis://H_00.1_01.0 | |
22 | Remove straightening bench. | ||
23 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush gotis://K_58.3_06.0 | |
24 | Clean repair area | Wet and dry vacuum cleaner gotis://P_00.12_06.0 | |
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
25 | Prime repair area with primer filler | Use only primer filler approved by Daimler AG. Refer to: | |
http://portal.aftersales.i.daimler.com | |||
| Notes on paintwork repairs | ||
26 | Carry out seam sealing after repairs | Supplement standard seam seal. | |
Sealant | |||
Seam sealant, sprayable 310 ml | |||
Danger! | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | |
27 | Paint repair area adjacent surfaces | Use only paints approved by Daimler AG. Refer to: | |
http://portal.aftersales.i.daimler.com | |||
| Notes on paintwork repairs | ||
28 | Apply additional cavity preservation | ||
| Notes on cavity preservation | ||
Cavity preservation gun gotis://K_91-97_01.0 | |||
Preservation agent | |||
29 | Remove welding protection blankets | On all covered parts remaining in vehicle. | |
30 | Install all removed detachable parts |
210 589 17 23 00
Side portal frame
Spot weld milling cutter
201 589 00 51 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
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